5.45×39mm

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5.45×39mm
545x39.jpg
5.45×39mm cartridge
Type Rifle
Place of origin  Soviet Union
Service history
In service 1974–present
Used by Soviet Union/Russian Federation, former Soviet republics, former Warsaw Pact
Wars Afghan War, Georgian Civil War, First Chechen War, Second Chechen War, Yugoslav Wars
Production history
Designed early 1970s
Specifications
Case type Steel, rimless, bottleneck
Bullet diameter 5.60 mm (0.220 in)
Neck diameter 6.29 mm (0.248 in)
Shoulder diameter 9.25 mm (0.364 in)
Base diameter 10.00 mm (0.394 in)
Rim diameter 10.00 mm (0.394 in)
Rim thickness 1.50 mm (0.059 in)
Case length 39.82 mm (1.568 in)
Overall length 57.00 mm (2.244 in)
Rifling twist 255 mm (1 in 10 inch) or
200 mm (1 in 7.87 inch)
Primer type Berdan or Small rifle
Maximum pressure 380.00 MPa (55,114 psi)
Ballistic performance
Bullet weight/type Velocity Energy
3.43 g (53 gr) 7N6 FMJ mild steel core 880 m/s (2,900 ft/s) 1,328 J (979 ft·lbf)
3.43 g (53 gr) 7N6M FMJ hardened steel core 880 m/s (2,900 ft/s) 1,328 J (979 ft·lbf)
3.62 g (56 gr) 7N10 FMJ enhanced penetration 880 m/s (2,900 ft/s) 1,402 J (1,034 ft·lbf)
3.69 g (57 gr) 7N22 AP hardened steel core 890 m/s (2,900 ft/s) 1,461 J (1,078 ft·lbf)
5.2 g (80 gr) 7U1 subsonic for silenced AKS-74UB 303 m/s (990 ft/s) 239 J (176 ft·lbf)
Test barrel length: 415 mm (16.3 in) and 200 mm (7.9 in) for 7U1
Source(s): [1]

The 5.45×39mm cartridge is a rimless bottlenecked rifle cartridge. It was introduced into service in 1974 by the Soviet Union for use with the new AK-74 assault rifle. It gradually supplemented then largely replaced the 7.62×39mm round in service.

History[edit]

Service rifle cartridges cases: (Left to right) 7.62×54mmR, 7.62×51mm NATO, 7.62×39mm, 5.56×45mm NATO, 5.45×39mm.

The 5.45×39mm cartridge was developed in the early 1970s by a group of Soviet designers and engineers under the direction of M. Sabelnikov. Further group members were: L. I. Bulavsky, B. B. Semin, M. E. Fedorov, P. F. Sazonov, V. Volkov, V. A. Nikolaev, E. E. Zimin and P. S. Korolev.

The 5.45×39mm is an example of an international tendency towards relatively small sized, light weight, high velocity military service cartridges. Cartridges like the 5.45×39mm, 5.56×45mm NATO and Chinese 5.8×42mm allow a soldier to carry more ammunition for the same weight compared to their larger and heavier predecessor cartridges and produce relatively low bolt thrust and free recoil impulse, favouring light weight arms design and automatic fire accuracy.[2]

The Soviet original military issue 7N6 cartridge variant introduced in 1974 are loaded with full metal jacket bullets that have a somewhat complex construction. The 3.43 g (52.9 gr) boat-tail projectile has a gilding-metal-clad jacket. The unhardened 1.43 g (22.1 gr) steel (steel 10) rod penetrator core is covered by a thin lead inlay which does not fill the entire point end, leaving a hollow cavity inside the nose. The bullet is cut to length during the manufacturing process to give the correct weight. The 7N6 uses a boat-tail design to reduce drag and there is a small lead plug crimped in place in the base of the bullet. The lead plug, in combination with the air space at the point of the bullet, has the effect of moving the bullet's center of gravity to the rear; the hollow air space also makes the bullet's point prone to deformation when the bullet strikes anything solid, inducing yaw. The brown-lacquered steel case is Berdan primed. Its 39.37 mm (1.55 in) length makes it slightly longer than the 7.62×39mm case which measures exactly 38.60 mm (1.52 in). The primer has a copper cup and is sealed with a heavy red lacquer. The propellant charge is a ball powder with similar burning characteristics to the WC 844 powder used in 5.56×45mm NATO ammunition. The 7N6 cartridge weight is 10.75 g (165.9 gr).

Tests indicate the free recoil energy delivered by the 5.45×39 mm AK-74 assault rifle is 3.39 J (2.50 ft·lb), compared to 6.44 J (4.75 ft·lb) delivered by the 5.56×45mm NATO in the M16 assault rifle and 7.19 J (5.30 ft·lb) delivered by the 7.62×39mm in the AKM assault rifle.[3]

Military 5.45×39mm ammunition was produced in the former Soviet Union, GDR and Yugoslavia, and is produced in Bulgaria, Poland and Romania. In the former Soviet Union this ammunition is produced in Russia, Kyrgyzstan, Uzbekistan and Ukraine.

Cartridge dimensions[edit]

The 5.45×39mm has 1.75 ml (27 grains H
2
O
) cartridge case capacity.

5.45x39mm.jpg

5.45×39mm maximum C.I.P. cartridge dimensions.[4]

Americans would define the shoulder angle at α2 ≈ 20.3°. The common rifling twist rate for this cartridge is 255 mm (1 in 10 inches), 4 grooves, Ø lands = 5.40 mm, Ø grooves = 5.60 mm, land width = 2.60 mm and the primer type is either berdan or small rifle.

According to the official C.I.P. (Commission Internationale Permanente pour l'Epreuve des Armes à Feu Portatives) rulings the 5.45×39mm can handle up to 380.00 MPa (55,114 psi) Pmax piezo pressure. In C.I.P. regulated countries every rifle cartridge combo has to be proofed at 125% of this maximum C.I.P. pressure to certify for sale to consumers.This means that 5.45×39mm chambered arms in C.I.P. regulated countries are currently (2014) proof tested at 475.00 MPa (68,893 psi) PE piezo pressure.[4]

Wounding effects[edit]

Early ballistics tests demonstrated a pronounced tumbling effect with high speed cameras.[5] Some Western authorities believed this bullet was designed to tumble in flesh to increase wounding potential. At the time, it was believed that yawing and cavitation of projectiles were primarily responsible for tissue damage. Martin Fackler conducted a study with an AK-74 assault rifle using live pigs and ballistic gelatin; "The result of our preset test indicate that the AK-74 bullet acts in the manner expected of a full-metal-cased military ammunition - it does not deform or fragment when striking soft tissues".[6] Most organs and tissue were too flexible to be severely damaged by the temporary cavity effect caused by yaw and cavitation of a projectile. With the 5.45 mm bullet, tumbling produced a temporary cavity twice, at depths of 100 and 350 mm. This is similar to (but more rapid than) modern 7.62×39mm ammunition and to (non-fragmenting) 5.56 mm ammunition.

5.45×39mm cartridge variants[edit]

Enhanced penetration cartridges[edit]

As body armor saw increasing use in militaries, the original 7N6 standard service cartridge bullet construction was changed several times to improve penetration. This resulted in the 7N6M, 7N10, 7N22 and 7N24 variants.

The 7N6M (M—Russian: Модернизированный; Modernizirovanniy or "modernized") cartridge was introduced in 1987. In contrast to the original 7N6 unhardened steel rod penetrator the 7N6M rod penetrator is made of steel 65 and hardened to 60 HRC. The 7N6M 3.43 g (52.9 gr) boat-tail bullet can penetrate a 6 mm thick St3 steel plate at 300 m and 6Zh85T body armour at 80 m. 7N6(M) bullets have a red identification ring above the cartridge neck. The US Army's Ballistic Research Laboratory measured a ballistic coefficient (G7 BC) of 0.168 and form factor (G7 i) of 0.929 for the 7N6(M) projectile, which indicates good aerodynamic efficiency and external ballistic performance for the bullet diameter.[7][8]

The Bureau of Alcohol, Tobacco, Firearms and Explosives classified the 7N6 cartridge as "armor piercing handgun ammunition" on 7 April 2014, and, as such, it is illegal to import from Russia to the United States.[9] This decision may have been political rather than legal, because the ban only applies to ammunition manufactured in Russia and the criteria for ban, defined in the 1968 Gun Control Act, were not met. The 68 Gun Control Act contains two construction criteria (either or which would define the ammunition as armor piercing). In addition, there must also be a handgun capable of firing it and legally in the United States. This law has neither criteria nor authorization to ban ammunition based on range testing against actual armor or any other tests other than construction. The 5.45 projectile is not larger than 22 caliber so one of the two construction criteria cannot be considered. The other construction criteria is defined; "a projectile or projectile core which may be used in a handgun and which is constructed entirely (excluding the presence of traces of other substances) from one or a combination of tungsten alloys, steel, iron, brass, bronze, beryllium copper, or depleted uranium" . The 7N6 projectile core has a large quantity of lead and an air pocket which can not be interpreted as trace elements. The Fabryka Bronie Radom, Model Onyks 89S, 5.45×39mm caliber semi-automatic pistol sited by ATF as being the handgun capable of firing this round, is actually a Carbine with an 8.5 inch barrel, folding shoulder stock and based on the Tantal AK-74 variant. A total of 200 were manufactured at Radom, Poland and never went past prototype. If any were actually imported into the U.S., BATF would be required to categorize them as short barreled rifles (SBR) - not pistols. These carbines would also be taxed as SBRs, the same as silencers and full-automatic weapons.

The 7N10 "improved penetration" cartridge was introduced in 1992. The 7N10 boat-tail bullet weighs 3.60 g (55.6 gr) and the weight of the lengthened sleeker steel (high-carbon steel U12A) penetrator made of steel 70 was increased to 1.80 g (27.8 gr) and the lead plug in front of it was discarded. The hollow cavity at the front of these projectiles was reduced significantly compared to previous 7N6(M) projectiles. In 1994 the 7N10 design was improved by filling the remaining hollow cavity in the projectiles front with lead and reducing the weight of the penetrator to 1.72 g (26.5 gr) resulting in a bullet weighing 3.62 g (55.9 gr). Upon impacting a hard target, soft lead is pressed sideways by the steel penetrator, tearing the jacket. The 7N10 cartridge replaced the previous variants as standard Russian service round and can penetrate a 16 mm thick St3 steel plate at 100 m and 6Zh85T body armour at 200 m.[10] 7N10 bullets have a violet/purple identification ring above the cartridge neck.

The 7N22 armour-piercing bullet, introduced in 1998, has a 1.75 g (27.0 gr) sharp-pointed steel penetrator made of steel U12A and retains the soft lead plug in the nose for jacket discarding. 7N22 boat-tail bullets weigh 3.69 g (56.9 gr) and can be identified by their red identification ring above the cartridge neck and a black tip.[11]

The 7N24 "super-armor-piercing" cartridge, introduced in 1999, has a stub cone nosed penetrator made of tungsten carbide (hard alloy VK8). The 7N24 round is loaded with a 4.15 g (64.0 gr) projectile containing a 2.1 g (32.4 gr) penetrator which is fired with a muzzle velocity of 840 m/s (2,756 ft/s) yielding 1,464 J (1,080 ft·lbf) muzzle energy. 7N24 bullets have a black identification ring above the cartridge neck.

Tracer cartridges[edit]

Besides that the tracer cartridges 7T3 and 7T3M were developed. These bullets can be identified by their green marked tips. The 3.23 g (50 gr) tracer projectile has a shorter ogival profile and for 7T3 ammunition burns out to 800 m (870 yd) and for 7T3M ammunition ignites at 50 m (55 yd) burning out to 850 m (930 yd).

Training and instruction cartridges[edit]

Kazakhstan Army soldier training with an AKS-74 assault rifle equipped with a Blank Fire Adaptor.
7H4 training or dummy cartridges.

For training purposes the blank cartridges 7H3, 7H3M and 7Kh3 were developed. These rounds have a hollow white plastic imitation projectile. When these training rounds are used, the barrel of the gun is fitted at the muzzle with a Blank Fire Adapter to produce a gas pressure build-up for cycling the gun, as well as a breakup aid for their plastic projectiles.[12]

For instruction purposes the 7H4 training or dummy cartridge (which has longitudinal grooves) was developed.

Special purpose cartridges[edit]

For special purposes the 7U1 subsonic cartridge with a black and green painted meplat and CAP cartridge for underwater were developed.

The 7U1 subsonic cartridge weight is 11 g (170 gr) and is loaded with a 5.2 g (80 gr) projectile which is fired with a muzzle velocity of 303 m/s (994 ft/s) yielding 239 J (176 ft·lbf) muzzle energy. Accuracy of fire at 100 m (109 yd) (R50) is 35 mm (1.4 in)

Basic specifications[edit]

Cartridge designation 7N6M 7N10 7N22 7N24 7T3 (tracer) 7Kh3 (training)
Cartridge weight 10.5 g (162 gr) 10.7 g (165 gr) 10.75 g (166 gr) 11.20 g (173 gr) 10.3 g (159 gr) 6.65 g (103 gr)
Bullet weight 3.43 g (52.9 gr) 3.62 g (55.9 gr) 3.69 g (56.9 gr) 4.15 g (64.0 gr) 3.23 g (49.8 gr) 0.24 g (3.7 gr)
Muzzle velocity 880 m/s (2,887 ft/s) 880 m/s (2,887 ft/s) 890 m/s (2,920 ft/s) 840 m/s (2,756 ft/s) 883 m/s (2,897 ft/s)
Muzzle energy 1,328 J (979 ft·lbf) 1,402 J (1,034 ft·lbf) 1,461 J (1,078 ft·lbf) 1,464 J (1,080 ft·lbf) 1,259 J (929 ft·lbf)
Accuracy of fire at
300 m (328 yd) (R50)
75 mm (3.0 in) 90 mm (3.5 in) 90 mm (3.5 in) 96 mm (3.8 in) 140 mm (5.5 in)
  • R50 at 300 m (328 yd) means the closest 50 percent of the shot group will all be within a circle of the mentioned diameter at 300 m (328 yd).
  • The twist rate used in the AK-74M assault rifle that has been adopted as the new service rifle of the Russian Federation in 1991 is 200 mm (7.87 in).

Civil use[edit]

The 5.45×39mm was developed by the Soviet Union for military use and it was not intended to create civilian weapons in this chambering. Only a few civilian 5.45×39mm weapons were developed and commercially offered. Non AK-74 platform rifles and commercial offerings include the East German Ssg 82 bolt action rifle and the Russian CRS-98 "Vepr-5, 45" semi-automatic carbine and Saiga semi-automatic rifle. In May 2008 the Smith & Wesson M&P15R was introduced. This was a standard AR-15 platform rifle chambered for the 5.45×39mm cartridge and was Smith and Wesson's first AR-variant rifle in a chambering other than 5.56×45mm NATO[13] and is no longer in current (2012) production.[14] The civilian version of the Israel Weapon Industries Tavor rifle for the US market includes an optional 5.45×39mm conversion kit.[15]

Commercial 5.45×39mm ammunition[edit]

Red Army Standard ammunition commercial 5.45×39mm cartridges made in Ukraine

The US ammunition manufacturer Hornady produces commercial polymer-coated steel case 5.45×39mm ammunition loaded with 3.89 g (60.0 gr) polymer tipped V-MAX bullets with a stated ballistic coefficient (G1 BC) of 0.285.[16][17] WOLF Performance Ammunition offers several Berdan primed commercial 5.45×39mm loads.[18] The Russian ammunition manufacturer Barnaul Cartridge Plant also offers several Berdan primed commercial sporting and hunting 5.45×39mm cartridges. Barnaul states that their 5.45×39mm cartridges produce a maximal pressure of 294,2 MPa (41,054 psi) and have a bullet dispersion R100 of 25 mm (1.0 in) at a range of 100 m (109 yd), meaning every shot of a shot group will be within a circle of the mentioned diameter at 100 m (109 yd).[19] The American firearms corporation Century International Arms offers Ukrainian made 5.45×39mm cartridges with steel casings and bi-metal (copper/steel) jacketed bullets under the Red Army Standard ammunition brand.[20][21]

Cartridge designation Hornady V-MAX WOLF Performance FMJ HP WOLF Military Classic FMJ WOLF Military Classic HP SP Barnaul FMJBT Barnaul SPBT Barnaul HPBT
Bullet weight 3.89 g (60.0 gr) 3.89 g (60.0 gr) 3.89 g (60.0 gr) 3.565 g (55.0 gr) 3.85 g (59.4 gr) 3.56 g (54.9 gr) 3.56 g (54.9 gr)
Muzzle velocity 856.5 m/s (2,810 ft/s) 895 m/s (2,936 ft/s) 860 m/s (2,822 ft/s) 881 m/s (2,890 ft/s) 860 m/s (2,822 ft/s) 878 m/s (2,881 ft/s) 883 m/s (2,897 ft/s)
Muzzle energy 1,427 J (1,053 ft·lbf) 1,558 J (1,149 ft·lbf) 1,439 J (1,061 ft·lbf) 1,384 J (1,021 ft·lbf) 1,424 J (1,050 ft·lbf) 1,372 J (1,012 ft·lbf) 1,388 J (1,024 ft·lbf)

Gallery[edit]

See also[edit]

References[edit]

  1. ^ Intermediate power ammunition for automatic assault rifles
  2. ^ Assault Rifles and Their Ammunition: History and Prospects by Anthony G. Williams
  3. ^ The Russians are coming! The Russians are coming! Or maybe the Polish by Holt Bodinson, Guns Magazine / Sept, 2008
  4. ^ a b C.I.P. TDCC sheet 5,45 x 39
  5. ^ Korac, Zelimir (2001). "Terminal ballistics of the Russian AK 74 assault rifle: Two wounded patients and experimental findings". Military Medicine. Retrieved 2007-09-25. 
  6. ^ "Wounding Potential of the AK-74 Assault Rifle". Retrieved 2007-09-25. 
  7. ^ The Case for a General-Purpose Rifle and Machine Gun Cartridge (GPC) by Anthony G Williams
  8. ^ Form Factors: A Useful Analysis Tool by Bryan Litz, Chief Ballistician Berger Bullets
  9. ^ Test, Examination and Classification of 7N6 5.45x39 Ammunition ATF Special Advisory at www.atf.gov
  10. ^ "Evolution of the 5.45 mm bullet" (in Russian). 
  11. ^ "Evolution of the 5.45 mm bullet" (in Russian). 
  12. ^ Russian 5.45x39mm Assault Rifle Rounds, Land Forces Weapons Export Catalog, page 86
  13. ^ "Smith and Wesson M&P15R: New AR15 Platform Rifle and Uppers in 5.45×39". 
  14. ^ S&W PRODUCT ARCHIVE: Model M&P15R Rifle
  15. ^ Israel Weapon Industries US Tavor website
  16. ^ 5.45X39 60 gr V-MAX™ Steel Case
  17. ^ HornadyMetric Ballistic Chart - 2012
  18. ^ WOLF Performance Ammunition 2011 catalog
  19. ^ Barnaul 5.45×39mm sporting and hunting cartridges
  20. ^ "• 5.45 x 39 •". Red Army Standard. Retrieved 27 May 2014. 
  21. ^ "January 2014 Consumer Catalog". Century International Arms. 1 January 2014. p. 24. Retrieved 27 May 2014. 

External links[edit]