Global Hybrid Cooperation

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Global Hybrid Cooperation (formerly called Advanced Hybrid System 2 or AHS2) is a set of hybrid vehicle technologies jointly developed by General Motors, Daimler, and Chrysler LLC, with BMW joining in 2005. It uses 2 or 3 planetary gearsets in an automatic transmission: one on the internal combustion engine side (input split) paired with a second (output split), forming the compound split, and possibly one third additional planetary gearset to multiply the number of fixed gear ratios (up to 4). General Motors has stopped using the "AHS2" name as of 2006, preferring to call it simply a "two-mode hybrid system".

Toyota's Hybrid Synergy Drive is similar in that it also combines the power from a Internal combustion engine (ICE) and a pair of electric motor-generators, although in its original form, it uses only one planetary gearset (input split only): it's a serie/parallel architecture. However, Honda's Integrated Motor Assist uses a more traditional ICE and transmission where the flywheel is replaced with an electric motor: it's a simple parallel architecture, requiring the addition of a mechanical continuously variable transmission (!)

Exploded view of the transmission.
We distinguish the 2 motor-generators, between the 3 planetary gearsets, but it lacks the 2 clutches and 2 brakes.

Contents

[edit] Cooperation

The GM/DaimlerChrysler partnership was announced on December 13, 2004 with Dieter Zetsche of DaimlerChrysler joining Rick Wagoner of GM on stage with a prototype. The agreement was not signed until the following August, however.

GM is reportedly responsible for development of rear- and four-wheel drive truck and front wheel drive car systems while DaimlerChrysler is focused on a rear wheel drive luxury car application.

It was announced on September 7, 2005 that BMW would also join the alliance, likely using archrival DaimlerChrysler's rear wheel drive system.

The three companies have formed an organization called Global Hybrid Cooperation with engineering and management centered at the GM, DaimlerChrysler and BMW Hybrid Development Center in Troy, Michigan. Recent reports indicate that the three automakers will spend one billion US dollars between them on the development of the front- and rear-wheel drive hybrid transmissions.[1]

[edit] Technology

Two mode hybrid transmission cutaway.

The technology is referred to as "two-mode" hybrid transmission due to the ability to extend the abilities of both electrical and mechanical paths of power.[2] The two modes of operation are:

  1. Input-split mode — At low speeds, the vehicle can move with either the electric motor/generators, the internal combustion engine, or both, making it a so-called full hybrid. All accessories will still remain functioning on electric power, and the engine can restart instantly if needed. In this mode, one of the motor/generators (M/G 1) acts as a generator, while the other operates as a motor (M/G 2). This mode is operational for the two continuously variable ranges (input split and compound split) of the transmission.
  2. Compound-split mode — At higher speeds or heavier loads, the internal combustion engine always runs, and the system uses advanced technologies like Active Fuel Management and late intake valve closing to optimize engine and fuel efficiency.

This mode begins at the point where one of the motor/generators reaches zero speed; at this point some clutches within the system engage while others disengage to alter the physical configuration of the transmission, and the velocity is Vshift. Immediately after the shift, both electric machines operate as motors and the first gear ratio is employed. At a given velocity above Vshift, the second gear ratio is employed, and M/G 2 begins to operate as a generator, while also slowing down its angular speed.[2]

Speed Diagram of two-mode hybrid transmission.
Illustration based on Patent number: 6953409

Although the transmission mechanically has only four conventional gear ratios, the electric motors allow it to function as a continuously variable transmission. This variable ratio functions in addition to the torque multiplication of the planetary gears.

A special automatic transmission incorporates two 55-100 kW (75-133 hp) three phase induction motors, three planetary gearsets, and four selectively-engaging friction clutches. This system amplifies the output of the electric motors similarly to the way in which a conventional transmission amplifies the torque of an internal combustion engine. It also, when required, permits transfer of more of the engine's torque to the wheels, making the transmission more efficient even without the electric motors in use. Finally, the whole system fits into the space of, and indeed appears as, a conventional Allison model 1000 automatic transmission.

A 300 volt battery pack is housed elsewhere in the vehicle to store energy.

[edit] How It Works?

Operation of the Allison Transmission (AHS-2), or Two-Mode Hybrid, from the Global Hybrid Cooperation. This transmission is mounted on the BMW ActiveHybrid and the Mercedes-Benz ML450 BlueHybrid.

Pichard & Besson network of two-mode hybrid transmission.
Illustration based on the Pichard & Besson analytic method for power split transmissions.
Triple Planetary Gearset Nomogram of two-mode hybrid transmission.
State at 2nd fixed gear ratio, or mode switching point.

First Power Split Mode, aka Input-Split, or in french, sortie couplée:
(clutches C1 engaged, C2+C3+C4 released)
The first planetary gearset pair acts as a four-driveshaft power-split transmission, and the last planetary gearset reduce the rotational speed. The second motor-generator (MG-B) rotational speed is proportional to the output driveshaft.

Second Power Split Mode, aka Compound-Split:
(clutches C2 engaged, C1+C3+C4 released)
The first planetary gearset pair acts as a four-driveshaft power-split transmission. No motor-generator is directly coupled with input or output.

First Fixed Gear ratio:
(clutches C1+C4 engaged, C2+C3 released)
The first planetary gearset pair are maintained in a synchronous 1:1 fixed gear ratio by shunt C4 clutch action, and the last planetary gearset reduce the rotational speed. By the way, both motor-generators are mutually synchronous, either all as motor, or all as generator. It's the midpoint of the first continuously variable range, when both motor-generators rotational speed join.

Second Fixed Gear ratio:
(clutches C1+C2 engaged, C3+C4 released)
The last planetary gearset force the first pair into a intermediate fixed gear ratio. The rotational speed of both motor-generators are very asymmetric (1:9), excluding effective usage of the first one (MG-A). It's the boundary between both continuously variable ranges. The two-modes switching occurs at this point, when the third planetary gearset ring gear reach zero rotational speed, and all the planetary gearset carriers gears reach the same rotational speed together.

Third Fixed Gear ratio:
(clutches C2+C4 engaged, C1+C3 released)
The first planetary gearset pair are in a synchronous 1:1 fixed gear ratio by C4 clutch action, and, by the way, both motor-generators are mutually synchronous, either all as motor, or all as generator. It's the midpoint of the second continuously variable range, when both motor-generators rotational speed join.

Fourth Fixed Gear ratio:
(clutches C2+C3 engaged, C1+C4 released)
The third C3 clutch block the first planetary gearset sun gear, and, by the way, the second motor-generator (MG-B) still off-line.

[edit] Applications

[edit] Buses

The system was first used in the New Flyer transit buses deployed in 2001.

[edit] RWD/4WD truck/suv

The longitudinal system for light trucks from General Motors will be manufactured at Baltimore Transmission by GM's Allison Transmission division. The nickel-metal hydride batteries will be manufactured by Panasonic EV of Japan.

The system was introduced for the 2008 model year in the full-sized Chevrolet Tahoe and GMC Yukon SUVs as a specific 2-Mode Hybrid model.It is available in both two and four wheel drive models. GM will reportedly offer an identical 2-mode hybrid system in its full-size 2009 model 1/2-ton pickup trucks (aka GMT900) in Q:4 2008.

[edit] FWD

[edit] Latest developments

On March 1, 2007, BMW and DaimlerChrysler announced that they are expanding their partnership and moving quickly to develop a mild hybrid module for rear wheel drive premium cars. They plan to roll out the new system within the next three years on BMW and Mercedes-Benz vehicles produced. In 2009 Mercedes released the S400 hybrid using a lithium ion battery.

GM is not part of this expanded partnership, and has not announced plans to develop a hybrid RWD system for cars.[4]

[edit] See also

[edit] Notes

[edit] References

[edit] External links

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