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26 October 1892|
Saint-Paul-en-Cornillon, Loire, France
|Died||22 July 1978|
André Chapelon (26 October 1892 – 22 July 1978) was a noted French mechanical engineer and designer of advanced steam locomotives. Engineer of Ecole Centrale Paris, he was one of very few locomotive designers who brought a rigorous scientific method to their design, and he sought to apply up-to-date knowledge and theories in subjects such as thermodynamics and gas/fluid flow to the field. Chapelon's work was an early example of what would later be called modern steam  and influenced the work of many later designers of such locomotives (such as that of Livio Dante Porta).
Life and career
André Xavier Chapelon was born in Saint-Paul-en-Cornillon, Loire, France on 26 October 1892. According to family relatives, his great-grandfather James Jackson immigrated to France from England in 1812, one of many who came to France in the 19th Century to teach steel production methods. He achieved a distinction in Mathematics and Science and served as an Artillery Officer during World War I before returning to the École centrale Paris in 1919 from which he graduated as Ingenieur des Arts et Manufactures in 1921. He joined the Chemins de fer de Paris à Lyon et à la Méditerranée (PLM) as a probationer in the Rolling Stock and Motive Power section at Lyon-Mouche depot, but foreseeing poor prospects he left in 1924 and joined the Société Industrielle des Telephones, soon becoming as assistant manager. In 1925 he joined the Chemin de Fer de Paris à Orléans (PO) and, along with Finnish Engineer Kyösti Kylälä jointly designed the Kylchap exhaust system. While his principles met with scepticism No. 3566, the first locomotive rebuilt to Chapelon's design was an outstanding success and from 1929 to 1936 several other locomotives were rebuilt to Chapelon's designs.
In 1934, Chapelon was appointed Chevalier of the Legion of Honour and awarded both the Plumey Prize of the Academie des Sciences and the Gold Medal of the Société d'Encouragement pour l'Industrie Nationale. From 1938 he published the book for which he is most noted La locomotive à vapeur.
He tested his experimental designs thoroughly to understand how they actually behaved, using the most accurate and complete testing and sensing equipment available, such as high-speed stroboscopic photography to watch steam flow.
Before Chapelon, few engineers and designers tried to understand why a certain design worked better than another—they merely worked by trial and error, trying to replicate the attributes of previous locomotives by rule of thumb, by guesswork, and from empirical theories and design rules that had rarely been given adequate testing.
Efficiency was one of Chapelon's primary concerns in design; some of his locomotives exceeded 12% efficiency, which for a steam locomotive was exceptional. With greater efficiency, Chapelon could achieve greater power in a smaller locomotive that burned less coal, rather than simply enlarging a locomotive for more power.
Compounding and steam flow
He was a major proponent of the compound locomotive, and from 1929 on he rebuilt many de Glehn compounds designed by Alfred de Glehn with his system of compounding. His other major work included optimising the steam circuit, including improving the steam flow by widening steam passages and paths, improving the flow through valve gear, and improved exhaust systems such as his Kylchap exhaust.
Wheel and rail
Chapelon realised that in order to produce an efficient, powerful locomotive every aspect of it had to be improved and dealt with scientifically. He studied locomotive behaviour at speed and the riding properties of the steel wheel on steel rail; his knowledge was put to use much later on the French TGV high speed trains.
Despite his abilities and track record, he was never presented the opportunity to design a class of entirely-new locomotives that were produced in any numbers. He was continually stymied by railway management and politicians, and often his superbly performing locomotives were treated as embarrassments by his superiors, because they showed up the poor performance of the officially approved locomotives.
Chapelon's work lived on in the work of his friend and protégé Livio Dante Porta of Argentina, and others, and he was accorded the rare honour for a foreign railwayman of having a British Rail Class 86 electric locomotive named for him.
Although many of Chapelon's contemporaries did not adopt his methods, a few did. One notable such designer was Nigel Gresley of the British London and North Eastern Railway, who experimentally used Chapelon's Kylchap exhaust system on a small number of LNER Class A4 locomotives, including the LNER Class A4 4468 Mallard which set what most historians accept as the world record for speed for steam locomotives in 1938.
The first locomotive rebuilt to incorporate Chapelon's work was PO 4-6-2 3566 which was released from Tours works in November 1929. As a result of this, three further series of Pacifics were similarly modified.
This was followed by a more comprehensive rebuild of Pacific 4521 as a 4-8-0 which was completed in August 1932. The success of this work led to eleven more rebuilds to locomotives numbered 4701-4712 (later 240 701 - 240 712). These locomotives produced almost 40 ihp continuous per metric ton locomotive weight, which probably still is a world record.
In 1936 Chapelon began the rebuild of a PO 6000 class 2-10-0 as a 2-12-0 with two high-pressure cylinders between the 2nd and 3rd coupled axles mounted behind four low-pressure cylinders. There was also an additional level of "superheat" between the high- and low-pressure cylinders, allowing the loco to achieve a tractive effort of 83700 lb.
The 242 A 1 was perhaps the pinnacle of Chapelon's development of the steam locomotive. The 4-8-4 was a rebuild of Etat 4-8-2 241.101 which retained the 3-cylinder layout, changed it into a 3-cylinder compound system and introducing more of Chapelon's improvements including a triple Kylchap exhaust, double high-pressure valves and Willoteaux valves on the low-pressure cylinders. Completed in 1946 and with a continuous power output of 5500 ihp, the locomotive was rather more powerful than contemporary French electric locomotives, resulting in a hasty redesign of subsequent electric locos, increasing their power by another 1,000 horsepower (750 kW). However, the locomotive was scrapped in 1960.
The SNCF 240P class is considered by some to be among Chapelon's best designs and was the most thermally efficient locomotive in the world at its time, and according to some equal in efficiency to early diesel locomotives of its time.
The only locomotives he designed for use outside France were some metre gauge 2-8-4 and 4-8-4 locomotives for GELSA (Groupement d'Exportation de Locomotives S.A.) for export to Brazil. They were highly advanced locomotives with many modern American appliances as well as Chapelon's innovations. André Chapelon was a strong admirer of American industrial capacities and the resulting high quality of its engineering, even though his work tended to be ignored in the USA.
- Stora, T. "André Chapelon". FRENCH COMPOUND LOCOMOTIVES' HOMEPAGE. Retrieved 2009-03-04.
- Jones, Kevin P. "Andre Xavier Chapelon". SteamIndex. Retrieved 2009-03-04.