Boeing A160 Hummingbird
|National origin||United States|
|Manufacturer||Boeing Advanced Systems|
The Boeing A160 Hummingbird (military designation: YMQ-18A) is an unmanned aerial vehicle (UAV) helicopter. Its design incorporates many new technologies never before used in helicopters, allowing for greater endurance and altitude than any helicopter currently in operation.
The development of Hummingbird was begun by Frontier Aircraft. In May 2004, the company was acquired by Boeing and integrated into Boeing Phantom Works and then into the Advanced Systems group of Boeing Integrated Defense Systems. Early A160s were powered by modified Subaru automotive engines, but newer versions use Pratt & Whitney PW207D turboshaft engines.
The A160 continued with developmental flight tests in 2010, but test flights have already demonstrated greater endurance, higher altitudes, more extensive autonomy, and greater payload. The program has ambitious goals of a 2,500-mile (4,000 km) range, 24-hour endurance, and 30,000 ft (9,100 m) altitude. Flights are largely autonomous, with the aircraft making its own decisions about how to fly itself so as to meet certain objectives, rather than relying on real-time human control. Maximum speeds are over 140 knots. The aircraft is 35 ft (11 m) from nose to tail and has a rotor diameter of 36 ft (11 m).
Design and development
Maverick and Renegade UAVs
During the initial development of the A160 airframe and rotor system in 1999-2000, Frontier Systems simultaneously designed the Maverick VTOL UAV as a testbed for avionics, software and flight control systems. The Maverick was a highly modified version of the Robinson R22 light civilian helicopter. By using a proven helicopter airframe, engineers were able to focus on developing systems that could be later transferred to the A160.
The Maverick program began in 1998, and the first flight took place less than a year later in 1999. Although the R22 is a two-seat manned helicopter in its original configuration, the Maverick was significant for never using a "safety pilot" (a human pilot riding on board and capable of recovering the aircraft in the event of a failure of the unmanned flight control system). Even its very first flight was truly unmanned. Since much of the software and avionics systems were shared between Maverick and A160, Maverick remained in service long after A160 began flight operations. After acquiring Frontier Systems in 2004, Boeing halted most development of Maverick, but it continued flying as a training asset and for reducing risk in technology development for the A160.
Four Mavericks are flown by the US Navy, carrying Wescam Electro-Optical/Infrared sensor system, possibly among other sensors. Since being acquired by the military, most Maverick operations have remained unpublicized.
March 2006 saw the completion of the Software Enabled Control program sponsored by the Defense Advanced Research Projects Agency(DARPA). With the help of researchers from UC Berkeley, MIT, and Georgia Tech, Boeing developed a variant of its Maverick UAV platform, which became known as the Renegade UAV. This aircraft successfully performed various maneuvers and flew routes without real-time human input.
The development program for the A160 began when DARPA awarded a 30-month technology demonstration contract to San Diego-based Frontier Systems in March 1998. In June 1999, Frontier tested the autonomous flight control system with the Maverick-A, a modified lightweight Robinson R-22 helicopter. This test bed was lost during an accident in 2000, after having flown for 215 hours. The first prototype, a three-bladed A160, demonstrated a brief hover on December 7, 2001 and performed its first forward flight on January 29, 2002.
A four-blade version of the A160 flew in November 2002 using a Subaru four-cylinder engine, and later a six-cylinder piston engine. Frontier Systems was awarded a contract for four more A160s in October 2003. A total of three vehicles were produced by Frontier Systems. Vehicles 1 and 3 were lost in crashes. Frontier began a planned KW600 diesel engine for the vehicle, but never completed it. A diesel engine would have nearly doubled the vehicle endurance due to lower fuel consumption.
Frontier Aircraft, and then Boeing, have carried out the A160 program as part of a series of contracts with DARPA, the US Army, and the US Navy from 2003. In September 2003, DARPA awarded Frontier a $75 million contract for the design, development and testing of four A160s.
In May 2004, the U.S. Army Communications-Electronics Command awarded Syracuse Research Corp. a $13.3 million contract for the ultra high frequency, foliage penetrating, real-time moving target indicator/synthetic aperture radar for use in the A160.
The A160's rotor includes blades whose stiffness and cross-section vary along their length. Their low loading and rigid, hingeless design allows for changing RPM between 140 to 350 using a two-speed transmission to optimize efficiency at different speeds and altitudes, a technique called "optimum speed rotor technology", invented by Abe Karem. It is primarily because of these features that the Hummingbird can fly with less power - and thus use less fuel - than comparable conventional helicopters, which only adjust blade pitch and keep the rotor at constant rpm.
In August 2005, Frontier Systems - by then a Boeing subsidiary - received a $50 million contract from the Naval Air Warfare Center Aircraft Division "to assess the military utility and affordability of a long-range VTOL UAV employing a wide variety of adaptable payloads".
In October 2007, DARPA awarded Boeing a $6.3 million contract to deliver an A160T aircraft and modified pod for the Autonomous Real-time Ground Ubiquitous Surveillance-Imaging System (ARGUS-IS) program. In 2008, DARPA considered stub wings carrying weapons.
The Hummingbird made its first flight in January 2002, using a 4-cylinder Subaru engine. On September 20, 2004, the Hummingbird made its first flight since Boeing took over the program the previous May. The test program has been operated from the Southern California Logistics Airport near Victorville, California.
In August 2005, the Hummingbird was flown around Victorville in a 1,200-mile course at 60 knots and 4000 feet. This was one of the longest helicopter flights.[verification needed] A mechanical failure caused the helicopter to crash near the end of the flight. Flight testing continued some months later after the crash investigation was concluded. On November 30, 2005, the aircraft successfully completed its first flight with a new 290 kW (390 hp) 6-cylinder gasoline-powered piston engine, hovering about the airfield for about half an hour.
A follow-up turboshaft-powered version, the A160T, was first flown on June 15, 2007. The A160T was flown for 8 hours while carrying a 1,000-pound payload on September 27, 2007. The aircraft flew for 12 hours while carrying a 500-pound payload, simulating a multi-sensor military recon mission on October 12. This latter flight used up less than 60% of the Hummingbird's maximum fuel load.
On December 10, 2007, one of the A160T prototypes crashed during a flight test at Boeing Advanced Systems' test facility in Victorville. A Boeing investigation determined the incident was caused when sensor data stopped being updated to the flight computer. With the feedback loop for the control system effectively cut, the helicopter "departed controlled flight and impacted the ground at a near-vertical angle." Much of the forensic evidence was burned in the post-crash fire. A number of potential areas that could have caused the software feedback update thread to stop were found, and those known problem areas have been addressed. Flight testing resumed on March 26, 2008.
On May 9, 2008, at Yuma Proving Ground in Arizona, the A160T demonstrated its ability to hover out of ground effect (HOGE) at 15,000 feet to meet its DARPA milestone. It then surpassed the milestone during the same flight by repeating the HOGE at 20,000 feet altitude. A week later, starting the night of May 14, the A160T demonstrated its un-refueled endurance capabilities with an 18.7-hour flight, landing with over 90 minutes of fuel still on board. It was the longest un-refueled flight of any rotorcraft, and the Fédération Aéronautique Internationale (FAI) awarded Boeing the official endurance record in the 500 kg to 2,500 kg autonomously controlled UAV class for the flight. In August 2008, the A160T began flight testing the DARPA FORESTER radar system.
In August 2009, the A160T was chosen by the US Marine Corps along with the Kaman K-MAX to demonstrate the ability to move 6,000 lb (2,722 kg) of cargo in less than 6 hours for three consecutive days. The A160T successfully completed the re-supply demonstration in early March 2010. In December 2010, NAVAIR awarded a $29.9 million contract to Boeing for two A160Ts and control systems. Kaman received a similar contract worth $46M. NAVAIR issued a stop-work order on the A160 in December 2011, before a Quick Reaction Assessment. The K-MAX was eventually chosen over the A160T for the unmanned resupply role by the Marines, and was sent to Afghanistan in 2011.
In August 2010, the A160T underwent jungle test flights in Belize for the U.S. Special Operations Command. Two airframes were involved with the tests which were to test the ability of DARPA FORESTER foliage-penetrating radar to penetrate jungle cover. The tests were stopped one week early when one aircraft crashed on September 4, 2010 at the Central Farm airfield in Cayo, Belize. The Special Operations Command was turning over its A160s to the Army in 2011.
U.S. Army cancellation
The A160 was to be deployed to Afghanistan with the ARGUS-IS radar in June 2012. But just before deployment, the Army issued a stop-work order to Boeing because the aircraft had a high "probability of continued technical and schedule delays," and costs and risks had "increased so significantly that program continuation was no longer in the best interest of the government." Vibration was among the issues. The stop-work order left the A-160 still officially developmental, but close to termination. By December 2012, the Army Training and Doctrine Command had reviewed the Army's idea for a vertical take-off and landing helicopter UAV for ISR missions and decided that, because of budget constraints, they would not continue to pursue the idea. They decided that the Army would have to keep using the fixed-wing UAVs they already had for the role.
Data from Boeing
- Crew: 0
- Length: 35 ft 0 in (10.7 m)
- Main rotor diameter: 36 ft 0 in (11 m)
- Empty weight: 2,500 lb (1,134 kg)
- Gross weight: 6,500 lb (2,948 kg) each
- Maximum speed: 160+ mph (258+ km/h)
- Endurance: 20+ hours
- Service ceiling: 20,000–30,000 ft (6,100–9,150 m)
- Golightly, Glen. "Boeing's Concept Exploration pioneers new UAV development with the Hummingbird and the Maverick" Boeing Frontiers, 2004. Accessed: May 2014. Archive
- "Rotorcraft Report: Turbine A160T Flies 8 Hr". Rotor & Wing Magazine. November 1, 2007. Retrieved 2008-11-19.
- Parsch, Andreas (2007-07-01). "Boeing (Frontier Systems) A160 Hummingbird". Directory of U.S. Military Rockets and Missiles, Appendix 4: Undesignated Vehicles. Designation-Systems.Net. Retrieved 2008-11-19.
- Parsch, Andreas (2005-09-01). "Boeing (Frontier Systems/Robinson) Maverick". Directory of U.S. Military Rockets and Missiles, Appendix 4: Undesignated Vehicles. Designation-Systems.Net. Retrieved 2008-11-19.
- Staff (2006-03-20). "Boeing Completes Successful Autonomous Flight Control Technology Program". Space Daily. Retrieved 2008-11-19.
- Staff (June 21, 2005). "Boeing Team Demonstrates Advanced Autonomous Flight Control for UAVs". Boeing. Retrieved 2008-11-19.
- McKee, Michael W. (2003-04-02). "VTOL UAVs Come of Age: US Navy Begins Development of VTUAV". AHS International. Retrieved 2008-11-07.
- "A160 Hummingbird Unmanned Air Vehicle Conducts First Forward Flight" (DOC). DARPA. January 31, 2002. Retrieved 2008-11-07.
- Putrich, Gayle (10 September 2010). "Defying convention". FlightGlobal. Archived from the original on 12 May 2014. Retrieved 12 May 2014.
- "Contracts for Friday, September 12, 2003". U.S. Department of Defense. 2003-09-12. Retrieved 2008-11-07.
- Robinson Jr., Clarence A. (June 2007). "High Hover Finds Hidden Hostiles". Signal Online. AFCEA International. Retrieved 2008-11-07.
- Colucci, Frank. "Hummingbird Hunts For a Home". Vertiflite, Fall 2008.
- Trimble, Stephen (3 July 2008). "DARPA's Hummingbird unmanned helicopter comes of age". FlightGlobal. Archived from the original on 14 May 2014. Retrieved 14 May 2014. "The rotor speed on a typical helicopter can be varied around 95-102%"
- Staff (2008-05-21). "A160 Hummingbird: Boeing’s Variable-Rotor VTUAV". Defense Industry Daily. Retrieved 2008-11-19.
- The Rise of the Drone Helicopter - A160T Hummingbird Popular Mechanics. Accessed: February 2011.
- "Boeing A160T Unmanned Rotorcraft Shifts Gears in Flight, Passes 100 Flight-Hours" Boeing, 18 December 2008. Accessed: May 2014. Mirror
- List of Karem patents
- Croucher, Phil. Professional helicopter pilot studies page 2-11. ISBN 978-0-9780269-0-5. Quote: [Rotor speed] "is constant in a helicopter".
- The UH-60 permits 95–101% rotor RPM UH-60 limits US Army Aviation. Accessed: 2 January 2010
- John M. Seddon, Simon Newman. Basic Helicopter Aerodynamics p216, John Wiley and Sons, 2011. Accessed: 25 February 2012. ISBN 1-119-99410-1. Quote: The rotor is best served by rotating at a constant rotor speed
- Robert Beckhusen. "Army Dumps All-Seeing Chopper Drone" Wired June 25, 2012. Accessed: 12 October 2013. Quote: for standard choppers .. the number of revolutions per minute is also set at a fixed rate
- "A160 Hummingbird". Boeing Integrated Defense Systems. Retrieved 11 September 2010. "The A160 flew for the first time in January 2002 at a former U.S. Air Force base at Victorville, Calif."
- "Boeing A160 Hummingbird Completes Flight Test". Boeing. 2 December 2005. Retrieved 2008-11-19. "The objectives of the recent flight test were to open the A160's flight envelope for the latest vehicle configuration, as previous aircraft used four cylinder Subaru engines."
- Lewis, Paul. "US Army and DARPA plan Hummingbird Redesign". Flight International, 12–18 November 2002.
- "A160 Hummingbird Resumes Flight Testing as Boeing UAV". Boeing. 2004-09-20. Retrieved 2008-11-19.
- "Test flight program advances for Boeing A160 Hummingbird unmanned aircraft", Aerotech News and Review, November 23, 2006.
- A160 Hummingbird. Boeing.
- Anonymous. "UAV's, they should be code named ICARUS". blog. UK TOP SECRET Postman Patel. Retrieved 2008-11-19.
- "Boeing Completes First Flight of A160T Hummingbird Unmanned Helicopter". Boeing. June 18, 2007. Retrieved 2008-11-19.[dead link]
- "Boeing Logs 12-hour A160T Hummingbird Flight". Photo Release (Boeing). 2007-10-16. Retrieved 2008-11-19.
- Staff (2007-12-11). "Hummingbird UAV Down Near Victorbille, CA: Details On Loss of Boeing A160 Helo Sketchy". The Aero-News Network. Retrieved 2008-11-19.
- Warwick, Graham (2007-12-11). "Hummingbird UAV Down Near Victorbille, CA: Details On Loss of Boeing A160 Helo Sketchy". Flightglobal. Retrieved 2008-11-19.
- Norris, Guy (2008-03-31). "Rigid Rotors". Aviation Week and Space Technology 168 (13): 48–51.
- Staff (2008-05-21). "Boeing Flies A160T Hummingbird Unmanned Rotorcraft for 18 Hours". Boeing. Retrieved 2008-11-19.
- Staff. "Class U-2.d (Autonomously controlled UAV) - Duration". Fédération Aéronautique Internationale. Retrieved 2014-04-26.
- Trimble, Stephen. "US forces plot new role for unmanned cargo resupply". Flight International, 12 August 2009. Retrieved 14 March 2010.
- McHale, John. A160T Hummingbird UAVs from Boeing provided to U.S. Marine Corps Military Aerospace, 4 December 2010. Accessed: 11 December 2010.
- Boeing Awarded $30 Million for A160T Transport UAVs to Support U.S. Marines in Afghanistan. Defense Update, 3 December 2010. Accessed: 11 December 2010.
- Munoz, Carlos. "Boeing’s ‘Hummingbird’ Out of Mix For New Marine Corps Drone" Breaking Defense, 24 February 2012. Accessed: 14 May 2014. Archived 14 May 2014.
- John Roach. "Robotic helicopters at work in Afghanistan". Future of Technology, MSNBC. Retrieved 22 December 2011.
- Trimble, Stephen. "Boeing unmanned A160T crashes at California airport". Flight International, 30 July 2010. Retrieved 31 July 2010.
- Special Operations' Robocopter Spotted in Belize (Corrected), Olivia Koski, August 9, 2010
- Putrich, Gayle (10 September 2010). "A160 Hummingbird crashes during testing in Belize". FlightGlobal. Retrieved 12 September 2010.
- Page, Lewis (13 September 2010). "US Special Ops robot whispercopter crashes in Belize". The Register. Retrieved 13 September 2010.
- "Unmanned Helicopters Today Don't Meet Special Operators' Needs" May 19, 2011.
- Hidalgo, Jason. "US Army breaking up with A160 Hummingbird drone-copter, says it's too high maintenance" Engadget, 26 June 2012. Accessed: 14 May 2014. Archived on 14 April 2014.
- Judson, Jen. "Lawmakers Want MQ-18 Funds To Be Held Until Army Shows It Has Need" Inside Defense, May 2012. Accessed: 14 May 2014. Archived on 14 May 2014
- Army Unmanned Aircraft Programs: Winners and Losers - Nationaldefensemagazine, December 12, 2012.
- "A160T Backgrounder" Boeing, June 2010. Accessed: 14 May 2014.
- A160 page on Boeing.com
- A160 page on DARPA.mil[dead link]
- DARPA procurement page
- A160 page on GlobalSecurity.org
- Chronology of A160 contract awards, flights, and modifications, with images
- "DARPA's Hummingbird unmanned helicopter comes of age". Flightglobal.com, July 3, 2008.
- "SOCOM reveals plan to buy 20 improved and renamed A160T Hummingbirds". Flightglobal.com, May 6, 2009.