British Standard Whitworth
British Standard Whitworth (BSW) is one of a number of imperial unit based screw thread standards which use the same bolt heads and nut hexagonal sizes, the others being British Standard Fine thread (BSF) and British Standard Cycle. These three are collectively called Whitworth threads.
The Whitworth thread was the world's first national screw thread standard, devised and specified by Joseph Whitworth in 1841. Until then, the only standardization was what little had been done by individual people and companies, with some companies' in-house standards spreading a bit within their industries. Whitworth's new standard specified a 55° thread angle and a thread depth of 0.640327p and a radius of 0.137329p, where p is the pitch. The thread pitch increases with diameter in steps specified on a chart. The Whitworth thread system was later to be adopted as a British Standard to become British Standard Whitworth. An example of the use of the Whitworth thread is the Royal Navy's Crimean War gunboats. These are the first instance of "mass-production" techniques being applied to marine engineering as the following quotation from the obituary from The Times of 24 January 1887 to Sir Joseph Whitworth (1803–1887) shows:
The Crimean War began, and Sir Charles Napier demanded of the Admiralty 120 gunboats, each with engines of 60 horsepower, for the campaign of 1855 in the Baltic. There were just ninety days in which to meet this requisition, and, short as the time was, the building of the gunboats presented no difficulty. It was otherwise however with the engines, and the Admiralty were in despair. Suddenly, by a flash of the mechanical genius which was inherent in him, the late Mr John Penn solved the difficulty, and solved it quite easily. He had a pair of engines on hand of the exact size. He took them to pieces and he distributed the parts among the best machine shops in the country, telling each to make ninety sets exactly in all respects to the sample. The orders were executed with unfailing regularity, and he actually completed ninety sets of engines of 60 horsepower in ninety days – a feat which made the great Continental Powers stare with wonder, and which was possible only because the Whitworth standards of measurement and of accuracy and finish were by that time thoroughly recognised and established throughout the country.
With the adoption of BSW by British railway lines, many of which had previously used their own standard both for threads and for bolt head and nut profiles, and improving manufacturing techniques, it came to dominate British manufacturing.
In the USA, BSW was replaced when steel bolts replaced iron, but was still being used for some aluminium parts as late as the 1960s and 1970s when metric based standards replaced the Imperial ones.
American Unified Coarse was originally based on almost the same imperial fractions. The Unified thread angle is 60° and has flattened crests (Whitworth crests are rounded). Thread pitch is the same in both systems except that the thread pitch for the 0.5 in bolt is 12 threads per inch (tpi) in BSW versus 13 tpi in the UNC.
Comparison of standards 
The British Standard Fine (BSF) standard has the same thread angle as the BSW, but has a finer thread pitch and smaller thread depth. This is more like the modern "mechanical" screw and was used for fine machinery and for steel bolts.
The British Standard Cycle (BSC) standard which replaced the Cycle Engineers' Institute (CEI) standard was used on British bicycles and motorcycles. It uses a thread angle of 60° compared to the Whitworth 55° and very fine thread pitches.
(To simplify matters the term hexagon will be used in this paragraph to denote either bolt head or nut.) Whitworth spanner (wrench) markings refer to the bolt diameter rather than the distance across the flats of the hexagon (A/F) as in other standards. Confusion also arises because BSF hexagon sizes can be one size smaller than the corresponding Whitworth hexagon. This leads to instances where a spanner marked 7/16BSF is the same size as one marked 3/8W. In both cases the spanner jaw width of 0.710 in, the width across the hexagon flat, is the same. However, in World War II the size of the Whitworth hexagon was reduced to the same size as the equivalent BSF hexagon purely to save metal during the war, and they never went back to the old sizes afterwards. Thus it is today uncommon to encounter a Whitworth hexagon which takes the nominally correct spanner. Spanners in this case may be marked 7/16BS to indicate that they have a jaw size of 0.710 in and are designed to take either the (later) 7/16 BSW or 7/16 BSF hexagon.
The British Association screw thread (BA) standard is sometimes classed with the Whitworth standard fasteners because it is often found in the same machinery as the Whitworth standard. However it is actually a metric based standard that uses a 47.5° thread angle and has its own set of head sizes. BA threads have diameters of 6 mm (0BA) and smaller, and were and still are particularly used in precision machinery.
The Whitworth 55° angle remains commonly used today worldwide in form of the 15 British standard pipe threads defined in ISO 7, which are commonly used in water supply, cooling, pneumatics, and hydraulic systems. These threads are designated by a number between 1/16 and 6 that originates from the nominal internal diameter (i/d) in inches of a steel pipe for which these threads were designed. These pipe thread designations do not refer to any thread diameter.
Other threads that used the Whitworth 55° angle include Brass Threads, British Standard Conduit (BSCon), Model Engineers (ME), and British Standard Copper (BSCopper).
Current Usage 
Nearly all current still cameras accept a 1/4" UNC thread in their tripod baseplate though the UNC is close enough to Whitworth that it will fit, and many motion picture cameras accept a 3/8" UNC and, again, the Whitworth is close enough to fit, while a 5/8" UNC thread is the accepted standard for tripod mounted land surveying equipment and, once again, the Whitworth will fit.
The Leica Thread-Mount used on rangefinder cameras and on many enlarging lenses is 1 17⁄32 inches by 26 turns-per-inch Whitworth, an artifact of this having been developed by a German company specializing in microscopes and thus equipped with tooling capable of handling threads in inches and in Whitworth.
5/32" Whitworth threads have been the standard Meccano thread for many years and it is still the thread in use by the French Meccano Company
Historical misuse 
British Morris and MG engines from 1923 to 1955 were built using metric threads but with bolt heads and nuts dimensioned for Whitworth spanners (wrenches) and sockets. The background for this was that the engines were produced using machine tools of a previously French-owned company that was set up for metric production; for the average British motorist to be able to service his car, the bolt heads had to fit imperial-sized spanners.
In the 2011 movie Cars 2 by Disney / Pixar, the vital clue to the discovery of the villain, Sir Miles Axlerod, is that he uses Whitworth bolts. Although Axlerod does not precisely resemble any real car (whereas numerous other characters are closely modelled on real cars), he seems most closely to match the original Range Rover Classic. In reality, early model Range Rovers used parts with imperial dimensions, although the photograph of the villain's engine is virtually identical to the later 3.9 litre single plenum Rover V8.
See also 
Other thread standards:
- Gilbert, K. R., & Galloway, D. F., 1978, "Machine Tools". In C. Singer, et al., (Eds.), A history of technology. Oxford, Clarendon Press & Lee, S. (Ed.), 1900, Dictionary of national biography, Vol LXI. Smith Elder, London
- McCarthy, M., and Garcia, R., 2004, "Screw Threads on the SS Xantho: A Case of Standardisation in 19th Century Britain". The International Journal of Nautical Archaeology, 33. (1): 54–66.
- The table here illustrates the differences between the old and new hexagon standards: http://www.oldengine.org/members/diesel/Tables/WhitAF.htm
- British Standard Whitworth thread profile - British Tools and Fasteners, New York
- Wood, 1977
- British Standards Institution (1956) Parallel screw threads of Whitworth form, British standard 84, 2nd Rev., London : British Standards Institution, 66 p.
- Oberg, E., Jones, F.D., Hussain, M., McCauley, C.J., Ryffel, H.H. and Heald, R.M. (2008) Machinery's handbook : a reference book for the mechanical engineer, designer, manufacturing engineer, draftsman, toolmaker, and machinist, 28th Ed., New York : Industrial Press, ISBN 978-0-8311-2800-5, p. 1858–1860
- Wood, J. (1977) The restoration and preservation of vintage & classic cars, Yeovil : Haynes, ISBN 0-85429-186-5
- Spanner Jaw Sizes Additional information and spanner jaw size table.
- BSW Tapping drill for 65% and 100% and clearance drill sizes.
-  Discusses Whitworth thread and pitch sizes and spanner sizes.
- Conversion chart Whitworth/BSF/AF and metric spanner sizes at foot of page
|Whitworth size (in)||Core diameter (in)||Threads per inch||Pitch (in)||Tapping drill size|
|1/16||0.0411||60||0.0167||Number Drill 56 (1.2 mm)|
|3/32||0.0672||48||0.0208||Number Drill 49 (1.85 mm)|
|1/8||0.0930||40||0.025||Number Drill 39 (2.55 mm)|
|5/32||0.1162||32||0.0313||Number Drill 30 (3.2 mm)|
|3/16||0.1341||24||0.0417||Number Drill 26 (3.7 mm)|
|7/32||0.1654||24||0.0417||Number Drill 16 (4.5 mm)|
|1/4||0.1860||20||0.05||Number Drill 9 (5.1 mm)|
|5/16||0.2414||18||0.0556||Letter Drill F (6.5 mm)|
|3/8||0.2950||16||0.0625||5/16 in (7.94 mm)|
|7/16||0.3460||14||0.0714||Letter Drill U (9.3 mm)|
|1/2||0.3933||12||0.0833||Letter Drill Z (10.5 mm)|
|9/16||0.4558||12||0.0833||12.1 mm (0.4764 in)|
|5/8||0.5086||11||0.0909||13.5 mm (0.5315 in)|
|11/16||0.5711||11||0.0909||15 mm (0.5906 in)|
|3/4||0.6219||10||0.1||16.27 mm (0.6406 in)|
|13/16||0.6845||10||0.1||18 mm (0.7087 in)|
|7/8||0.7327||9||0.1111||19.25 mm (0.7579 in)|
|15/16||0.7953||9||0.1111||20.75 mm (0.8169 in)|
|1||0.8399||8||0.125||22 mm (0.8661 in)|