|This article does not cite any references or sources. (November 2008)|
These inks may be classed as fired high solids systems or PTF polymer thick film systems that allow circuits to be drawn or printed on a variety of substrate materials such as polyester to paper. These types of inks usually contain conductive materials such as powdered or flaked silver and carbon like materials, although polymeric conduction is also known.
Conductive inks can be a more economical way to lay down a modern conductive traces when compared to traditional industrial standards such as etching copper from copper plated substrates to form the same conductive traces on relevant substrates, as printing is a purely additive process producing little to no waste streams which then have to be recovered or treated.
Silver inks have multiple uses today including printing RFID tags as used in modern transit tickets, they can be used to improvise or repair circuits on printed circuit boards. Computer keyboards contain membranes with printed circuits that sense when a key is pressed. Windshield defrosters consisting of resistive traces applied to the glass are also printed. Many newer cars have conductive traces printed on a rear window, serving as the radio antenna.
Printed paper and plastic sheets have problematic characteristics, primarily high resistance and lack of rigidity. The resistances are too high for the majority of circuit board work, and the non-rigid nature of the materials permits undesirable forces to be exerted on component connections, causing reliability problems. Consequently such materials are only used in a restricted range of applications, usually where the flexibility is important and no parts are mounted on the sheet.
"Simple" how to?
Mix 75.5 parts gallium with 24.5 parts indium in a beaker of deionized water, heat to 50 °C, stir, and voilá: an alloy that’s liquid at room temperature, costs about US $1 per milliliter, and is two orders of magnitude more conductive than the nanoparticle inks; its resistivity is just 17 times that of copper.