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A cryogenic treatment is the process of treating workpieces to cryogenic temperatures (i.e. below −190 °C (−310 °F)) to remove residual stresses and improve wear resistance on steels. In addition to seeking enhanced stress relief and stabilization, or wear resistance, cryogenic treatment is also sought for its ability to improve corrosion resistance by precipitating micro-fine eta carbides, which can be measured before and after in a part using a quantimet.
The process has a wide range of applications from industrial tooling to the improvement of musical signal transmission. Some of the benefits of cryogenic treatment include longer part life, less failure due to cracking, improved thermal properties, better electrical properties including less electrical resistance, reduced coefficient of friction, less creep and walk, improved flatness, and easier machining.
- Aerospace & Defense: communication, optical housings, weapons platforms, guidance systems, landing systems
- Automotive: brake rotors, transmissions, axles, bearings, ring and pinion, heads, valve trains, differentials
- Machine and Cutting Tools: stamps, cutters, knives, blades, drill bits, end mills
- Manufacturing: pumps, motors, roll form dies, progressive dies, stamping dies
- Medical: tooling, scalpels
- Motorsports and Fleet Vehicles: See AUTOMOTIVE for brake rotors and other automotive components.
- Musical: Vacuum tubes, brass instruments, guitar fret wire, piano wire, amplifiers, cables, connectors
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Cryogenic rolling or cryorolling, is one of the potential techniques to produce nanostructured bulk materials from its bulk counterpart at cryogenic temperatures. It can be defined as rolling that is carried out at cryogenic temperatures. Nanostructured materials are produced chiefly by severe plastic deformation processes. The majority of these methods require large plastic deformations (strains much large than unity). In case of cryorolling, the deformation in the strain hardened metals is preserved as a result of the suppression of the dynamic recovery. Hence large strains can be maintained and after subsequent annealing, ultra-fine-grained structure can be produced.
Comparison of cryorolling and rolling at room temperature:
- In Cryorolling, the strain hardening is retained up to the extent to which rolling is carried out. This implies that there will be no dislocation annihilation and dynamic recovery. Whereas in rolling at room temperature, dynamic recovery is inevitable and softening takes place.
- The flow stress of the material differs for the sample which is subjected to cryorolling. A cryorolled sample has a higher flow stress compared to a sample subjected to rolling at room temperature.
- Cross slip and climb of dislocations are effectively suppressed during cryorolling leading to high dislocation density which is not the case for room temperature rolling.
- The corrosion resistance of the cryorolled sample comparatively decreases due to the high residual stress involved.
- The number of electron scattering centres increases for the cryorolled sample and hence the electrical conductivity decreases significantly.
- The cryorolled sample shows a high dissolution rate.
- Ultra-fine-grained structures can be produced from cryorolled samples after subsequent annealing.
- 300 Below - Founder of Commercial Cryogenic Industry (Since 1966)
- Cryogenics Society of America
- CSA Cryogenic Treatment Database of Research Articles
- Nitrofreeze Cryogenic Treatment Services
- Controlled Thermal Processing, Inc.