A derrick is a lifting device composed at minimum of one guyed mast, as in a gin pole, which may be articulated over a load by adjusting its guys. Most derricks have at least two components, either a guyed mast or self-supporting tower, and a boom hinged at its base to provide articulation, as in a stiffleg derrick.
The most basic type of derrick is controlled by three or four lines connected to the top of the mast, which allow it both to move laterally and cant up and down. To lift a load, a separate line runs up and over the mast with a hook on its free end, as with a crane.
Types of derrick
There are different types of derrick based on how the tower or mast is set up and the use of boom:
In an A-frame derrick, the tower is set up from two poles or masts with their bottom ends spread from each other and their top ends jointed together. There are crossbars to connect the two poles, forming a letter "A" shape tower. The tower is ground anchored to provide support. A boom is hinged from the lowest cross bar and extends outward and upward. The top end of the boom is connected to a pulley system which is connected to the top of the tower. Manipulating the pulley system will allow the boom to change the angle against the tower. There is another pulley system to connect to the top of the boom for load lifting. When an A-frame derrick is used in a vessel, it is called floating A-frame derrick.
A basket derrick is a derrick without a boom that is supported by a rope-and-pole system that forms a basket. The basket is constructed from a group of poles to form a polygon. There are crossbars between the pole members to strengthen their support. The supporting ropes are tied to the top of the basket poles on one end and joined together on the other end at a lower elevation than the top of the basket poles to form the base for the derrick tower. The derrick tower can be a mast or a post with the bottom hinged at the base where all ropes meet. The top of the tower is secured with multiple reeved guys to position the top of the tower to the desired location by varying the length of the upper guy lines. The load is lifted using a pulley system connected to the top of the tower.
A breast derrick is a derrick without a boom with a mast constructed from two upright members. The upright members are more spread at their bottom ends than their top ends. There are crossbars to join the two members from the bottom to the top to form a mast. Without the use of boom, the top crossbar is also used to connect to a sheave or a block that is used for lifting the load. The mast is prevented from tipping forward by guys connected to its top.
A Chicago boom derrick is a derrick with a boom but having the boom attached to an external structure. The external upright member of the structure serving as the mast, and the boom being stepped in a fixed socket clamped to the upright. The boom is connected to at least three pulley system to control the position of the boom. For example, a pulley system is connected to the top of the boom and the higher area of the external structure and two pulley systems near the top of the boom connected on both sides of the boom to the external structure. The position of the top of the boom can be controlled by manipulating these pulley systems. The load is lifted from a separate pulley system that is connected to the top of the boom.
Gin pole derrick (also known as standing derrick or pole derrick) is a derrick without a boom with single tower or mast supported by 4 guy wires (two side guys, fore guy and rear guy). Its guys are so arranged from its top as to permit leaning the mast in any direction. The base of the tower is hinged and the top of the tower is connected to a pulley system for load lifting. As this is a simple derrick system, it is considered to be used by some agencies as an improvised rescue derrick in an emergency situation where no suitable rescue derrick or crane is available.
Guy derrick (also known as boom derrick) is a fixed guyed mast derrick that can be rotated and connected to a boom. The mast is in upright position with the base that can make the mast rotate, but not to be lean in any direction. The top of the mast is connected to many guy wires which are anchored to the ground to support the load. At the base, the mast is also connect to the bottom end of the boom. The boom extends outward and upward to the desired position. The top of the boom is a pulley system that is connected to the top of the mast to control how far the boom is to be from the mast. When the mast is rotated, the connected boom is swung from to the side. The control of the lifting location is done by the manipulation of the top pulley system and the rotation of the mast at the base. The load is lifted by another pulley system connected to the top of the boom. In a medium load lifting, another construction method can be used. In this case, the mast is fixed without being rotated, but the boom can be swung around the mast. This can be done by connecting the bottom of the boom with two boards on the opposite sides around the surface of the boom to form a fork. The fork and the bottom part of the boom is lashed to secure them together. Another lashing is between the fork area and the mast at a higher position to support the weight of the boom. The fork is put around the mast such that the bottom of the boom is rested on the mast without permanently fixed to it. The fork prevent the boom to come off the mast while swinging up to 180 degrees.
Shearleg derrick is similar to breast with an exception that instead of fixed guy wires that secure the top of the mast, it is secured by multiple reeved guy to permit handling loads at various radii by means of load tackle pulley system suspended from the mast top. In a simpler construction, a shearleg derrick can be assembled from two posts to form A-frame shear legs without any crossbar. The bottom of the legs are set in two holes on the ground spreading them apart. There is a rope to tie the two legs together near the bottom to prevent them from spreading apart further. On the top side, the two legs are connected together by a lashing but with a small spacer block placed between the legs. A sling, which may be made from ropes, is placed around the area that two legs meet to be used to put a tackle pulley system for lifting the load. There are two guy wires, front and rear, to support the shear legs. The rear guy may be reeved to allow adjustment of the angle of the shear legs.
Stiffleg derrick is a derrick with a boom similar to a guy derrick, but instead of using guy wires to secure the top of the mast, it uses two or more stiff members, called stifflegs, which are capable of resisting either tensile or compressive forces. Sills may also be used to connect between the bottom ends of the stifflegs and the base of the mast. There may be a counterweight to place on the siils behind the stifflegs in heavy load lifting. Stiffleg derrick on a vessel is called a floating stiffleg derrick.
Another kind of derrick is used around oil wells and other drilled holes. This is generally called an oil derrick and is a complex set of machines specifically designed for optimum efficiency, safety and low cost. This is used on some offshore oil and gas rigs.
Patent Derrick Systems
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The boom is connected with the lower part of the mast which is shaped like a “Y” or a bipod and therefore it is a single swinging derrick. On the cross trees, two guys are fastened using swivel outriggers which are stayed vertically and horizontally. In order to maintain a good controlling angle between guys and derrick, the outriggers cannot pass the inboard parallel of the centerline. Looking at the illustration, one can easily see that the right outrigger stays in the centerline and the left outrigger has moved outboard. This derrick will lower or heave cargo as both guys are veered or hauled. Three winches, controlled by joystick, are necessary to operate the Hallen Derrick; two for the guys and one for the purchase. To avoid an over-topping or over-swinging limit-switches are used. However, the limits can be modified if a different working range or a special vertical stowage is required. The safe working load (SWL) of the Hallen is between 10 and 80 tonnes. In a Hallen Universal derrick, which has no Hallen D-Frame, the halyard has an extended length since it runs through further blocks on the centerline. The Universal Hallen derrick, replacing the D-frame option, is a kind of traditional topping lift. The Hallen D-Frame is a steel bracket welded on the mast in the centerline. For an observer standing a beam, the frame has a “D”-shape. The D-Frame supersedes the outriggers and provides a good controlling angle on the guys. The Hallen derrick has a good purpose for e.g. containers, logs, steel rail, sawn timber and heavy lifts and doesn't lend itself for small, general cargo. It keeps the deck clear of guy ropes and preventors. Only one winchman is needed and within a few minutes the Hallen is brought into use. It is less expensive than a crane. A disadvantage is the low working range of the Hallen Derrick, it is able to swing 75° from the centerline and can work against a list of up to 15°.
The Velle derrick is quite similar to the Hallen but without use of outriggers. On top of the boom is a T-shaped yoke assembled. Also here, the guys serve for topping and lowering the boom but they are fastened on the yoke with four short, steel-wire hanger-ropes. The ends of the topping and lowering ends of the halyard are secured to half-barrels on one winch. In this way the boom moves in the same speed as the winch veers the topping end of the halyard and hauls the lowering end of the halyard, and vice versa. The slewing ends are also wound on to another half-barrel. For hoisting the cargo, there is a third winch to hoist to cargo on the yoke. Runners decrease swing and rotation of the cargo. A joystick duplex controller steers the Velle derrick.
The patent Stülcken derrick is used for very heavy cargo. It stems from the German shipyard HC Stülcken & Sohn which has been taken over later by neighboring yard Blohm & Voss. This derrick can handle up to 300 tonnes. The Stülcken can be made ready in few minutes, dramatically faster than a traditional heavy derrick, doesn't require lots of space and is operated by four winches. Between two v-shaped, unstayed Samson-posts is the Stülcken secured. This makes it possible to let the derrick swing through the posts to reach another hatch. For each post is a hoisting winch, a span winch and a lever that is run by one man only. Bearings, swivels, sheaves and the gooseneck can be unattended for up to four years and create only a friction of about 2%. The span tackles are independent and the halyard is endless. With the revolving suspension heads on the posts it takes ten minutes to swing all the way through. In the double-pendulum block type, half of the cargo tackle can be anchored to the base of the boom. In order to double the hook speed, the halyard passes through the purchases since one end is secured which reduces the SWL to its half. Typical dimensions of a 275 tonne Stülcken are: 25.5 m length, 0.97 m diameter, 1.5 m to 3.4 m diameter of posts, 18 m apart the posts (upper end) and 8.4 m apart the posts (lower end). The hook of a full-loaded 275 tonne Stülcken can move 2.3 m per minute. If only one purchase is secured and the derrick is loaded with 137 tonnes the hook gains velocity to 4.6 m per min. Even more speed can be gained when the winch ratios are reduced to 100 tonnes (triple speed) and 68 tonnes (quadruple speed). Detaching the union table the double-pendulum block type of Stülcken is able to swing through which allows the lower blocks to swing freely to each side of the boom. In this way the derrick reaches a vertical position. A bullrope easily pulls the derrick to the other side until the weight of the cargo tips the derrick over. The span tackles now have the weight on the other side. The union table is fixed again and the derrick can start its work on the other side. There are also Stülcken with single-pendulum blocks. At this type the cargo hook is detached and the lower and upper cargo block are hauled into the center of the Stülcken. To tip the derrick over the gravity is here used again. A derrick helps pump oil in most offshore rigs.
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