|Jmol-3D images||Image 1|
|Molar mass||86.09 g mol−1|
|Appearance||Yellowish green liquid|
|Density||0.990 g/mL at 15 °C|
|Melting point||−2 to −4 °C|
|Boiling point||88 °C|
|Solubility in water||Soluble in 4 parts|
|R-phrases||R10 R22 R36 R37 R38|
|S-phrases||S9 S16 S33|
|Main hazards||Harmful, flammable|
|Except where noted otherwise, data are given for materials in their standard state (at 25 °C (77 °F), 100 kPa)|
|(what is: / ?)|
Diacetyl (IUPAC systematic name: butanedione or butane-2,3-dione) is an organic compound with the chemical formula (CH3CO)2. It is a volatile, yellow/green liquid with an intensely buttery flavor. It is a vicinal diketone (two C=O groups, side-by-side) with the molecular formula C4H6O2. Diacetyl occurs naturally in alcoholic beverages and is added to some foods to impart its buttery flavor.
A distinctive feature of diacetyl (and other 1,2-diketones) is the long C-C bond linking the carbonyl centers. This bond distance is about 1.54 Å, compared to 1.45 Å for the corresponding C-C bond in 1,3-butadiene. The elongation is attributed to repulsion between the polarized carbonyl carbon centers.
Diacetyl arises naturally as a byproduct of fermentation. In some fermentative bacteria, it is formed by thiamine pyrophosphate-mediated condensation of pyruvate and acetyl CoA. Sour (cultured) cream, cultured buttermilk, and cultured butter are produced by inoculating pasteurized cream or milk with a lactic starter culture, churning (agitating) and holding the milk until a desired pH drop (or increase in acidity) is attained. Cultured cream, cultured butter, and cultured buttermilk owe their tart flavour to lactic acid bacteria and their buttery aroma and taste to diacetyl.
In food products
Diacetyl and acetoin are two compounds that give butter its characteristic taste. Because of this, manufacturers of artificial butter flavoring, margarines or similar oil-based products typically add diacetyl and acetoin (along with beta carotene for the yellow color) to make the final product butter-flavored, because it would otherwise be relatively tasteless.
In alcoholic beverages
In some styles of beer (e.g. in most beers produced in the British Isles, such as English pale ales), the presence of diacetyl can be acceptable or desirable at low or, in some cases, moderate levels. In other styles, its presence is considered a flaw or undesirable.
Diacetyl is produced during fermentation as a byproduct of valine synthesis, when yeast produces α-acetolactate, which escapes the cell and is spontaneously decarboxylated into diacetyl. The yeast then absorbs the diacetyl, and reduces the ketone groups to form acetoin and 2,3-butanediol, relatively flavorless compounds.
Beer sometimes undergoes a "diacetyl rest", in which its temperature is raised slightly for two or three days after fermentation is complete, to allow the yeast to absorb the diacetyl it produced earlier in the fermentation cycle. The makers of some wines, such as chardonnay, deliberately promote the production of diacetyl because of the feel and flavor it imparts. It is present in many California chardonnays known as "butter bombs", although there is a growing trend back toward the more traditional French styles.
1-Hexanol and diacetyl are strong inhibitors of the CO2-sensitive neurons in the Drosophila melanogaster fruit fly and the Culex mosquito, a vector of several deadly diseases. Fruit flies tend to avoid CO2, but exhaled CO2 is the main attractant for the Culex. 
The United States National Institute for Occupational Safety and Health has suggested diacetyl, when used in artificial butter flavoring (as used in many consumer foods), may be hazardous when heated and inhaled over a long period.
Workers in several factories that manufacture artificial butter flavoring have been diagnosed with bronchiolitis obliterans, a rare and serious disease of the lungs. The cases found have been mainly in young, healthy, nonsmoking males. As with other end-stage lung diseases, transplantation is currently the most viable treatment option. However, lung transplant rejection is very common and happens to be another setting in which bronchiolitis obliterans is known to occur.
While several authorities have called the disease "popcorn worker's lung", a more accurate term suggested by other doctors may be more appropriate, since the disease can occur in any industry working with diacetyl: diacetyl-induced bronchiolitis obliterans.
In 2006, the International Brotherhood of Teamsters and the United Food and Commercial Workers petitioned the U.S. OSHA to promulgate an emergency temporary standard to protect workers from the deleterious health effects of inhaling diacetyl vapors. The petition was followed by a letter of support signed by more than 30 prominent scientists. The matter is under consideration. On 21 January 2009, OSHA issued an advance notice of proposed rulemaking for regulating exposure to diacetyl. The notice requests respondents to provide input regarding adverse health effects, methods to evaluate and monitor exposure, the training of workers. That notice also solicited input regarding exposure and health effects of acetoin, acetaldehyde, acetic acid and furfural.
A 2010 OSHA Safety and Health Information Bulletin and companion Worker Alert recommend employers use safety measures to avoid exposing employees to the potentially deadly effects of butter flavorings and other flavoring substances containing diacetyl or its substitutes.
In 2007, the Flavor and Extract Manufacturers Association recommended reducing diacetyl in butter flavorings. Manufacturers of butter flavored popcorn including Pop Weaver, Trail's End, and ConAgra Foods (maker of Orville Redenbacher's and Act II) began removing diacetyl as an ingredient from their products.
In 2012, Wayne Watson, a regular microwavable popcorn consumer for years, was awarded $7.27 million in damages from a federal jury in Denver, which decided his lung disease was caused by the chemicals in microwave popcorn and that the popcorn's manufacturer, Gilster-Mary Lee Corporation, and the grocery store that sold it should have warned him of its dangers.
European Union Regulation
The European Commission has declared diacetyl is legal for use as a flavouring substance in all EU states. As a diketone, diacetyl is included in the EU's flavouring classification Flavouring Group Evaluation 11 (FGE.11). A Scientific Panel of the EU Commission evaluated six flavouring substances (not including diacetyl) from FGE.11 in 2004. As part of this study, the panel reviewed available studies on several other flavourings in FEG.11, including diacetyl. Based on the available data, the panel reiterated the finding that there were no safety concerns for diacetyl's use as a flavouring.
In 2007, the European Food Safety Authority (EFSA), the EU's food safety regulatory body, stated its scientific panel on food additives and flavourings (AFC) was evaluating diacetyl along with other flavourings as part of a larger study. "The experts of the EFSA AFC panel and its working group on food additives will look at this issue to see if new scientific evidence is available that may require further actions. If the experts conclude that consumer exposure to diacetyl can reach levels well above those considered as safe and, that a possible health risk for consumers cannot be excluded when inhaling diacetyl, EFSA will give priority to the re-evaluation of this substance and provide detailed scientific advice."
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- UFCW and Teamsters Petition to OSHA
- Scientists Letter to Secretary Chao
- Federal Register, 21 January 2009 issue
- "OSHA begins rule on diacetyl". Chemical & Engineering News 87 (4): 24. January 26, 2009.
- Flavoring-Factory Illnesses Raise Inquiries, New York Times, May 6, 2007
- SB 456 Senate Bill - Bill Analysis
- AB 514 Assembly Bill - Bill Analysis
- OSHA Recommends Safety Measures to Protect Workers from Diacetyl Exposure, EHS Today, December 10, 2010
- More, Swati S.; Vartak, Ashish P.; Vince, Robert (2012). "The Butter Flavorant, Diacetyl, Exacerbates β-Amyloid Cytotoxicity". Chemical Research in Toxicology: 120706140246003. doi:10.1021/tx3001016.
- Comments of the Flavor and Extract Manufacturers Association of the United States on New Information on Butter Flavored Microwave Popcorn, FEMA press release
- Weaver Popcorn Company. Press Release: Pop Weaver introduces first microwave popcorn with flavoring containing no diacetyl[dead link]
- ConAgra Foods Press Release ConAgra Foods press release announcing removal of added diacetyl
- ABC News: 'Popcorn Lung' Lawsuit Nets $7.2M Award
- NewsFeed Researcher: 'Popcorn Lung' Lawsuit Nets $7.2M Award
- Mark Jaffe (September 21, 2012). "Centennial man with "popcorn lung" disease gets $7.3 million award". The Denver Post. Archived from the original on September 22, 2012. Retrieved September 22, 2012.
- http://www.fsai.ie/legislation/food/eu_docs/Flavourings/Dir99.217.pdf[dead link]
- "Opinion of the Scientific Panel on Food Additives, Flavourings, Processing Aids and Materials in contact with Food (AFC) on a request from the Commission". The EFSA Journal 166: 1–44. 2004.
- Europe takes 'wait-and-see' stance on diacetyl flavouring. Oct 2007
- Research project on diacetyl reduction during beer fermentation
- Toxicology data
- NIOSH Alert: Preventing Lung Disease and Workers who Use or Make Flavorings
- Harber P, Saechao K, Boomus C (2006). "Diacetyl-induced lung disease". Toxicol Rev 25 (4): 261–72. doi:10.2165/00139709-200625040-00006. PMID 17288497.
- A Case of Regulatory Failure - Popcorn Workers Lung, from www.defendingscience.org.
- Scientists Urge Secretary of Labor to Protect Workers from Diacetyl, a press release from defendingscience.org. Links to studies on the health effects of diacetyl, and to a variety of related documents including the recent OSHA petition and the scientists' letter of support may be found here.
- Flavoring suspected in illness, Washington Post, May 7, 2007.
- NIOSH International Safety Card for 2,3-butanedione
- National Institute for Occupational Safety and Health - Flavorings-Related Lung Disease
- IFIC - Diacetyl