The term electrical breakdown or electric breakdown has several similar but distinctly different meanings. For example, the term can apply to the failure of an electric circuit. Alternatively, it may refer to a rapid reduction in the resistance of an electrical insulator that can lead to a spark jumping around or through the insulator. This may be a momentary event (as in an electrostatic discharge), or may lead to a continuous arc discharge if protective devices fail to interrupt the current in a high power circuit.
Electrical system failure 
The most common meaning is related to automobiles and is the failure of an electric circuit or associated device resulting in a loss of vehicle function (a breakdown). Common problems include battery discharge, alternator failure, broken wires, blown fuses, etc.
Failure of electrical insulation 
The second meaning of the term is more specifically a reference to the breakdown of the insulation of an electrical wire or other electrical component. Such breakdown usually results in a short circuit or a blown fuse. This occurs at the breakdown voltage. Actual insulation breakdown is more generally found in high-voltage applications, where it sometimes causes the opening of a protective circuit breaker. Electrical breakdown is often associated with the failure of solid or liquid insulating materials used inside high voltage transformers or capacitors in the electricity distribution grid. Electrical breakdown can also occur across the insulators that suspend overhead power lines, within underground power cables, or lines arcing to nearby branches of trees. Under sufficient electrical stress, electrical breakdown can occur within solids, liquids, gases or vacuum. However, the specific breakdown mechanisms are significantly different for each, particularly in different kinds of dielectric medium. All this leads to catastrophic failure of the instruments.
Disruptive devices 
A disruptive device is designed to electrically overstress a dielectric beyond its dielectric strength so as to intentionally cause electrical breakdown of the device. This results in the sudden transition of a portion of the dielectric from an insulating state to a highly conductive state. This transition is characterized by the formation of an electric spark (plasma channel), possibly followed by an electric arc through part of the dielectric material. If the dielectric happens to be a solid, permanent physical and chemical changes along the path of the discharge will significantly reduce the material's dielectric strength, and the device can only be used one time. However, if the dielectric material is a fluid or gas, the dielectric can fully recover its insulating properties once current through the plasma channel has been externally interrupted. Commercial Spark gaps use this property to abruptly switch high voltages in pulsed power systems, to provide surge protection for telecommunication and electrical power systems, and ignite fuel via spark plugs in many internal combustion engines.
Electrical breakdown occurs within a gas (or mixture of gases, such as air) when the dielectric strength of the gas(es) is exceeded. Regions of high electrical stress can cause nearby gas to partially ionize and begin conducting. This is done deliberately in low pressure discharges such as in fluorescent lights (see also Electrostatic discharge) or in an electrostatic precipitator.
Partial electrical breakdown of the air causes the "fresh air" smell of ozone during thunderstorms or around high-voltage equipment. Although air is normally an excellent insulator, when stressed by a sufficiently high voltage (an electric field strength of about 3 x 106V/m), air can begin to break down, becoming partially conductive. If the voltage is sufficiently high, complete electrical breakdown of the air will culminate in an electrostatic discharge or Electric arc that bridges the entire gap. While the small sparks generated by static electricity may barely be audible, larger sparks are often accompanied by a loud snap or bang. Lightning is an example of an immense spark that can be many miles long. The color of the spark depends upon the gases that make up the gaseous media.
If a fuse or circuit breaker fails to interrupt the current through a spark in a power circuit, current may continue, forming a very hot electric arc. The color of an arc depends primarily upon the conductor materials (as they are vaporized and mix within the hot plasma in the arc). The free ions in and around the arc recombine to create new chemical compounds (ozone, carbon monoxide, nitrous oxide and other compounds). Ozone is most easily noticed due to its distinct odour. Although sparks and arcs are usually undesirable, they can be useful in everyday applications such as spark plugs for gasoline engines, electrical welding of metals, or for metal melting in an electric arc furnace.
Voltage-current relation 
Before gas breakdown, there is a non-linear relation between voltage and current as shown in the figure. In region 1, there are free ions that can be accelerated by the field and induce a current. These will be saturated after a certain voltage and give a constant current, region 2. Region 3 and 4 are caused by ion avalanche as explained by the Townsend discharge mechanism.
Corona breakdown 
Partial breakdown of the air occurs as a corona discharge on high voltage conductors at points with the highest electrical stress. As the dielectric strength of the material surrounding the conductor determines the maximum strength of the electric field the surrounding material can tolerate before becoming conductive, conductors that consist of sharp points, or balls with small radii, are more prone to causing dielectric breakdown. Corona is sometimes seen as a bluish glow around high voltage wires and heard as a sizzling sound along high voltage power lines. Corona also generates radio frequency noise that can also be heard as "static" or buzzing on radio receivers. Corona can also occur naturally at high points (such as church spires, treetops, or ship masts) during thunderstorms as St. Elmo's Fire. Although corona discharge is usually undesirable, until recently it was essential in the operation of photocopiers (xerography) and laser printers. Many modern copiers and laser printers now charge the photoconductor drum with an electrically conductive roller, reducing undesirable indoor ozone pollution. Additionally, lightning rods use corona discharge to create conductive paths in the air that point towards the rod, deflecting potentially-damaging lightning away from buildings and other structures.
Corona discharge ozone generators have been used for more than 30 years in the water purification process. Ozone is a toxic gas, even more potent than chlorine. In a typical drinking water treatment plant, the ozone gas is dissolved into the filtered water to kill bacteria and viruses. Ozone also removes the bad odours and taste from the water. The main advantage of ozone is that the overdose (residual) decomposes to gaseous oxygen well before the water reaches the consumer. This is in contrast with chlorine which stays in the water and can be tasted by the consumer.
Corona discharges are also used to modify the surface properties of many polymers. An example is the corona treatment of plastic materials which allows paint or ink to adhere properly.
See also 
- Electrostatic discharge, corona discharge, Partial discharge, Avalanche breakdown, Glow discharge, Direct current discharge, Lichtenberg figure, Electrical treeing, Townsend discharge, Arc Flash Paschen's law
- Hong, Alice (2000). "Dielectric Strength of Air". The Physics Factbook.
- "Lab Note #106 Environmental Impact of Arc Suppression". Arc Suppression Technologies. April 2011. Retrieved March 15, 2012.
- Young, Hugh D.; Roger A. Freedman and A. Lewis Ford (2004) . "Electric Potential". Sears and Zemansky's University Physics (11 ed ed.). San Francisco: Addison Wesley. pp. 886–7. ISBN 0-8053-9179-7.