Falcon 1

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Falcon 1
Falcon 1 rocket.
Falcon 1 rocket.
Function Orbital launch vehicle
Manufacturer SpaceX
Country of origin United States
Size
Height 21.3 m (70 ft)
Diameter 1.7 m (5.5 ft)
Mass 38,555 kg (85,000 lb)
Stages 2
Capacity
Payload to LEO 670 kg (1480 lb)
Payload to
SSO
430 kg (990 lb)
Launch history
Status Retired[1] Superseded by Falcon 1e (see below)
Launch sites Omelek Island
Vandenberg AFB
Total launches 5
Successes 2
Failures 3
Partial failures 0
Maiden flight March 24, 2006
22:30 GMT
First stage
Engines 1 Merlin 1C
Thrust 454 kN (102,000 lbf)
Specific impulse 255 s (sea level)
(2.6 kN·s/kg)
Burn time 169 seconds
Fuel RP-1/LOX
Second stage
Engines 1 Kestrel
Thrust 31 kN (7,000 lbf)
Specific impulse 327 s (vacuum)
(3.2 kN·s/kg))
Burn time 378 seconds
Fuel RP-1/LOX

The Falcon 1 is a partially reusable launch system designed and manufactured by SpaceX, a space transportation company in Hawthorne, California. The two-stage-to-orbit rocket uses LOX/RP-1 for both stages, the first powered by a single Merlin engine and the second powered by a single Kestrel engine. It was designed by SpaceX from the ground up and is the first successfully liquid-propelled orbital launch vehicle developed with private funding.

The Falcon 1 achieved orbit on its fourth attempt, on 28 September 2008, with a mass simulator as a payload. On 14 July 2009, Falcon 1 successfully delivered the Malaysian RazakSAT satellite to orbit on SpaceX's first commercial launch (fifth launch overall). Following its fifth launch, the Falcon 1 was retired in favour of an enhanced variant, the Falcon 1e.[1]

Contents

[edit] Design

First-stage view of the Merlin engine.

According to SpaceX, the Falcon 1 is designed to minimize price per launch for low-Earth-orbit satellites, increase reliability, and optimize flight environment and time to launch.[2] It is also intended to verify components and structural design concepts that will be reused in the Falcon 9.

[edit] First stage

The first stage is made from friction-stir-welded aluminum alloy. It employs a common bulkhead between the LOX and RP-1 tanks, as well as flight pressure stabilization. It can be transported safely without pressurization (like the heavier Delta II isogrid design) but gains additional strength when pressurized for flight (like the Atlas II, which could not be transported unpressurized). The resulting design has the highest propellant mass fraction[citation needed] of any current first stage. The parachute system, built by Irvin Para­chute Corp­oration, uses a high-speed drogue chute and a main chute.

[edit] Second stage

The second stage tanks are built with a cryogenic-compatible aluminum–lithium alloy. The helium pressurization system pumps propellant to the engine, supplies pressurized gas for the attitude control thrusters, and is used for zero-g propellant accumulation prior to engine restart. The Kestrel engine includes a titanium heat exchanger to pass waste heat to the helium, thereby greatly extending its work capacity.[3] The pressure tanks are made by Arde corporation and are the same as those used in the Delta IV. They consist of an inconel shell wrapped by a composite.

[edit] Reusability

It is planned that the first stage will return by parachute to a water landing and be recovered for reuse but this has not yet been demonstrated.[4][5] The second stage is not designed to be reusable.[4][5]

[edit] Operation

At launch, the first stage engine (Merlin) is ignited and throttled to full power while the launcher is restrained and all systems are verified by the flight computer. If the systems are operating correctly, the rocket is released and clears the tower in about seven seconds. The first-stage burn lasts about 2:49 minutes. Stage separation is accomplished with explosive bolts and a pneumatically actuated pusher system.

The second stage Kestrel engine burns for about six minutes, inserting the payload into a low Earth orbit. It is capable of multiple restarts.

[edit] Private funding

The Falcon 1 rocket was developed with private funding. The only other orbital launch vehicle to be privately funded and developed is the Pegasus, first launched in 1990; however, it requires a large aircraft as its first stage.[6] If recovery and reuse of the first stage is accomplished, Falcon 1 will become the second partially-reusable orbital rocket, and the first such to be developed without public funding.[7]

While the development of Falcon 1 was privately funded, the first two Falcon 1 launches were purchased by the United States Department of Defense under a program that evaluates new US launch vehicles suitable for use by DARPA.[8][9]

[edit] Pricing

SpaceX is one of the few launch system operators that publishes its launch prices, which are quoted as being the same for all customers.[10] In 2005 Falcon 1 was advertised as costing $5.9 million ($6.4 million when adjusted for inflation in 2009).[11][12] In 2006 until 2007 the quoted price of the rocket when operational was $6.7 million.[13] In late 2009 SpaceX announced new prices for the Falcon 1 and 1e at $7 million and $8.5 million respectively, with small discounts available for multi-launch contracts.[2]

As of the summer of 2010, the SpaceX website states that the Falcon 1 has been replaced by the Falcon 1e, with an "open and fixed" price of $10.9 million.[10]

[edit] Launch sites

All flights have been launched from Kwajalein Atoll using the SpaceX launch facility on Omelek Island and range facilities of the Reagan Test Site. All upcoming Falcon 1 flights shown on the SpaceX manifest are also planned for Kwajalein. Other launch sites which have been discussed for Falcon 1 flights include:

[edit] Variants

Falcon 1 Versions[2][16][17] Merlin A; 2006–2007 Merlin C; 2007–2009 Falcon 1e; 2010
Stage 1 1 × Merlin 1A 1 × Merlin 1C 1 × Merlin 1C
Stage 2 1 × Kestrel 1 × Kestrel 1 × Kestrel
Height
(max; m)
21.3 22.25 26.83
Diameter
(m)
1.7 1.7 1.7
Initial thrust
(kN)
318 343 454
Takeoff weight
(tonnes)
27.2 33.23 38.56
Fairing diameter
(Inner; m)
1.5 1.5 1.71
Payload
(LEO 185 KM; kg)
570 (less to SSO) 450 (less to SSO) 1,010 (430 to SSO)
Payload
(GTO; kg)
Price
(Mil. USD)
6.7 7 10.9
minimal Price/kg
(LEO 185 KM; USD)
11,754 15,556 10,800 (25,348 to SSO)
minimal Price/kg
(GTO; USD)
Success ratio
(successful/total)
0/2 2/3

[edit] Launch history

As of 2009, the Falcon 1 has made five launches. The first three failed, however the subsequent two flights were successful, the first successful launch making it the first privately funded and developed liquid-propellent rocket to reach orbit. The fifth launch was its first commercial flight, and placed RazakSAT into low Earth orbit.

As part of a US$15 million contract, Falcon 1 was to carry the TacSat-1[18] in 2005. By late May 2005, SpaceX was ready to launch TacSat-1 from Vandenberg, but the Air Force did not want the launch to occur until the final Titan 4 flew from nearby SLC 4E. Subsequent and repeated delays due to Falcon 1 launch failures delayed TacSat-1's launch. After TacSat-2 was launched on an Orbital Sciences Minotaur I on December 16, 2006, the Department of Defense re-evaluated the need for launching TacSat-1. In August 2007, the Department of Defense canceled the planned launch of TacSat-1[19] because all of the TacSat objectives had been met.

Flight No Date & Time (GMT) Payload Customer Outcome Remarks
1 24 March 2006, 22:30
(25 March, 09:30 local)[citation needed]
FalconSAT-2 DARPA Failure Engine failure at T+25 seconds
Loss of vehicle
2 21 March 2007, 01:10
(13:10 local)
DemoSat DARPA Failure Successful first stage burn and transition to second stage, maximum altitude 289 km
Harmonic oscillation at T+5 minutes
Premature engine shutdown at T+7 min 30 s
Failed to reach orbit
Failed to recover first stage
Claimed to be a "Partial success" as it gathered enough data for operational flights[20]
3 3 August 2008, 03:34[21]
(15:34 local)
Trailblazer ORS Failure Residual stage 1 thrust led to collision between stage 1 and stage 2[22]
PRESat NASA
NanoSail-D NASA
Explorers Celestis[23]
4 28 September 2008, 23:15[5][24]
(11:15 local/16:15 PDT)
RatSat SpaceX Successful[5] Initially scheduled for 23–25 Sept, carried dummy payload – mass simulator, 165 kg (originally intended to be RazakSAT)
5 14 July 2009[25] 03:35 RazakSAT ATSB Successful[26]
Scheduled Launches[23]
2011 TBD SpaceDev Scheduled maiden flight of 1e configuration
2011–2014 O2G Orbcomm[27] Scheduled 18 satellites, number of launches to be confirmed
2013 Formosat-5 NSPO Scheduled Launch vehicle is Falcon 1e
2014 through 2015 Small satellites Astrium Scheduled Launch vehicle is Falcon 1e
This table:

[edit] See also

[edit] Notes

  1. ^ a b "Falcon 1". Space Exploration Technologies Corporation. Archived from the original on 14 September 2010. http://www.webcitation.org/5sjTGFSmg. Retrieved 14 September 2010. 
  2. ^ a b c "Falcon 1 Overview". SpaceX. http://www.spacex.com/falcon1.php. Retrieved 2007-05-05. 
  3. ^ "Falcon 1 Flight Three Press Kit" (PDF). SpaceX. http://www.spacex.com/SpaceX_F1-003_PressKit.pdf. Retrieved 2008-09-30. 
  4. ^ a b Brown, Mary Beth (2005-09-08). "SpaceX Announces the Falcon 9 Fully Reusable Heavy Lift Launch Vehicle" (Press release). El Segundo, CA: SpaceX. http://www.spacex.com/press.php?page=18. Retrieved 2009-11-04. 
  5. ^ a b c d Clarke, Stephen (2008-09-28). "Sweet success at last for Falcon 1 rocket". Spaceflight Now. http://spaceflightnow.com/falcon/004/. Retrieved 2009-11-04. 
  6. ^ "Orbital Marks 25th Anniversary Of Company's Founding" (Press release). Orbital Sciences. 2007-04-02. http://www.orbital.com/NewsInfo/release.asp?prid=603. 
  7. ^ Maney, Kevin (2005-06-17). "Private sector enticing public into final frontier". USAtoday.com. http://www.usatoday.com/educate/college/careers/Entreps/6-17-05.htm. 
  8. ^ "Falcon 1 Reaches Space But Loses Control and is Destroyed on Re-Entry". Satnews.com. 2007-03-21. http://www.satnews.com/stories2007/4156/. 
  9. ^ Graham Warwick and Guy Norris, "Blue Sky Thinking: DARPA at 50," Aviation Week & Space Technology, Aug 18-25 2008, page 18.
  10. ^ a b SpaceX, Falcon 1 Overview: Pricing and Performance (website viewed 31 Aug. 2010)
  11. ^ "DoD Small-Rocket Contract Produces Fierce Competition". Space News. 2005-05-23. http://www.space.com/spacenews/archive05/Launch_052305.html. [dead link]
  12. ^ "$5900000 in 2005 dollars". Wolfram Alpha. 2009-08-12. http://www.wolframalpha.com/input/?i=%245900000+in+2005+dollars. 
  13. ^ Malik, Tariq (2006-03-24). "SpaceX's Inaugural Falcon 1 Rocket Lost Just After Launch". Space.com. http://www.space.com/missionlaunches/060324_spacex_failure.html. 
  14. ^ Berger, Brian (January 9, 2006). "SpaceX To Try Again Feb. 9". Space News. http://www.space.com/spacenews/archive05/Falcon_010906.html. [dead link]
  15. ^ Kelly, John (2007-04-25). "SpaceX cleared for Cape launches". Florida Today. http://www.floridatoday.com/content/blogs/space/2007/04/spacex-cleared-for-cape-launches.html. 
  16. ^ "SpaceX Falcon 1 Data Sheet" (PDF). SpaceX. 2008-09-28. http://www.spacex.com/Falcon1DataSheet.pdf. 
  17. ^ "Falcon 1 Users Guide" (PDF). SpaceX. 2008-09-28. http://www.spacex.com/Falcon1UsersGuide.pdf. 
  18. ^ TacSat-1
  19. ^ "Report: Pentagon cancels TacSat-1 launch". August 18, 2007. http://www.spacetoday.net/Summary/3884. Retrieved July 15, 2011. 
  20. ^ "Demo Flight 2 Flight Review Update" (PDF). SpaceX. June 15, 2007. http://www.spacex.com/F1-DemoFlight2-Flight-Review.pdf. 
  21. ^ Clark, Stephen (2008-08-03). "Falcon 1 suffers another setback". Spaceflight Now. http://www.spaceflightnow.com/falcon/003/. Retrieved 2008-08-05. 
  22. ^ "Flight 3 mission summary". Space Exploration Technologies Corporation. http://www.spacex.com/updates_archive.php?page=0802-1007#Update080608. 
  23. ^ a b "Launch Manifest". SpaceX. http://www.spacex.com/launch_manifest.php. Retrieved 2008-08-03. 
  24. ^ "Flight 4 Launch Update". SpaceX. 23 September 2008. http://spacex.com/updates_archive.php?page=0802-1007. 
  25. ^ "SPACEX And ATSB Announce New Launch Date For Razaksat Satellite" (Press release). SpaceX. 2009-06-01. http://spacex.com/press.php?page=20090601. Retrieved 2009-06-02. 
  26. ^ Clark, Stephen (July 14, 2009). "Commercial launch of SpaceX Falcon 1 rocket a success". Spaceflight Now. http://www.spaceflightnow.com/falcon/005/. 
  27. ^ "ORBCOMM and SpaceX Reach Deal To Launch Satellite Constellation" (Press release). SpaceX. 2009-09-03. http://spacex.com/press.php?page=20090903. Retrieved 2009-09-03. 

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