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A fan heater is a heater that works by using a fan to pass air over a heating element. This heats up the air, which then leaves the heater, warming up the surrounding room. They can heat an enclosed space such as a room faster than a heater without fan, but, like any fan, make noise.
Cost and efficiency
Electric fan heaters can be less expensive to buy than other heaters, as the fan carries heat away from the device, which can be made smaller without overheating. The relatively small amount of electricity used to turn the fan is converted to additional heat, so that efficiency is not a problem: all heaters, including fan heaters, without external ventilation are 100% efficient (minus a small amount of energy lost due to the emission of sound and light), meaning that all energy input goes into the room as heat. However their main downside is that electric fan heaters are significantly more expensive to run than fuel powered heaters due to the cost of electricity. This makes them best suited to occasional use rather than as regularly used heat sources.
Externally vented non-electrical (combustion powered) fan heaters lose some heat to the outdoors, and are thus less efficient. These are used where it is necessary not to release the fumes of combustion into the heated area.
Most modern fan heaters have a power setting to determine power output. Some also have a thermostat which switches off heating when the desired ambient temperature is reached. They do not maintain perfect room temperature control, since
- the thermostat is usually attached to the body of the heater, and senses temperature there.
- the basic bimetal thermostats usually used have significant hysteresis.
- Remote sensors and thermostats with less hysteresis are available but are less common, as they are more expensive and the basic fan heater is satisfactory for most purposes.
While the fans in fan heaters are electrically powered, several heat sources may be used.
- Electric elements are common, and used in portable plug-in electric heaters. Although they may supply several kilowatts of heat, such heaters are usually small as the electric element itself is small. Since heat is removed by the fan, the body of the heater does not need to be an effective heat sink.
- Hot water tubing is used where the heat is provided by a hydronic heating system.
- Gas, kerosene, and sometimes other fuels such as used engine oil are burnt in high-power fan heaters
Electric fan heaters are unsealed appliances with live electric parts inside, so are not safe to use in wet or very humid conditions, due to risk of a short circuit leading to fire, or electrocution due to access to electrically live parts. Electric fan heaters usually have a thermal fuse close to the element(s) to protect against fan failure causing overheating and possibly fire. Steel-cased heaters perform better in potential fire-causing faults than plastic-cased ones, since the case will stay whole and not burn.
Portable fuel-powered fan heaters release all the fumes of combustion into the room, creating a risk of poisoning by carbon monoxide and carbon dioxide. Most installed fuel fan heaters in the first world use a heat exchanger and external ventilation, avoiding this risk, and dumping the water vapour from combustion outdoors.
Internal parts - Residential Model
The picture immediately to the right shows most of the component parts of a typical plug-in electric fan heater.
- The heating element is the coiled wire frame located behind the fan blades.
- The thermostat is at the top left.
- The heat (wattage) selector switch is at the top right.
- The switch at the bottom is a normally open switch that serves as a "tipover switch" safety device; as long as the heater is upright, the switch is engaged and the circuit is closed.
- The grip for the power cord is at the bottom right.
The next picture shows the two overheat cutouts. The bimetal cutout (left) operates if the device overheats because the intake is blocked or the fan fails, and resets once the heater cools after the obstruction is removed. The thermal fuse (right) is a failsafe backup device that will disconnect the heating element permanently in case of extreme overheating causing risk of fire, usually because the bimetal switch fails to operate (e.g. due to its contacts welding together).
Internal parts - Industrial Model
Industrial fan heaters use finned heating elements in front of a fan to provide a larger airflow and higher kilowatt rating than the smaller residential fan heaters. Industrial fan heaters can be used in warehouses, shipping containers, clean rooms, shops and other general purpose heating applications. They can also be used as dryers or dehumidifiers with modified attachments or mountings. Portable industrial fan heaters tend to range from around 2 kW up to about 21 kW with either axial[disambiguation needed] or centrifugal fans and various staged controls and over-temperature safety cutouts.
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