Nickel silver, also known as German silver, Argentan, new silver, nickel brass, albata, alpacca, or electrum, is a copper alloy with nickel and often zinc. The usual formulation is 60% copper, 20% nickel and 20% zinc. Nickel silver is named for its silvery appearance, but it contains no elemental silver unless plated. The name "German silver" refers to its development by 19th-century German metalworkers in imitation of the Chinese alloy known as paktong (cupronickel) All modern, commercially important nickel silvers (such as those standardized under ASTM B122) contain significant amounts of zinc, and are sometimes considered a subset of brass.
Nickel silver first became popular as a base metal for silver-plated cutlery and other silverware, notably the electroplated wares called EPNS (electro-plated nickel silver). It is used in zippers, better-quality keys, costume jewellery, for making musical instruments (e.g., flutes, clarinets), and is preferred for the track in electrically powered model railway layouts, as its oxide is conductive. It is widely used in the production of coins (e.g. Portuguese escudo and the former GDR marks). Its industrial and technical uses include marine fittings and plumbing fixtures for its corrosion resistance, and heating coils for its high electrical resistance.
In the 19th century, particularly after 1868, Plains Indian jewelers were able to easily acquire sheets of German silver. They used them to cut, stamp, and cold hammer a wide range of accessories and horse gear. Continuing into the present, Plains metalsmiths have used German silver for pendants, pectorals, bracelets, armbands, hair plates, conchas[disambiguation needed], earrings, belt buckles, necktie slides, stickpins, dush-tuhs, and tiaras. Nickel silver is the metal of choice among contemporary Kiowa and Pawnee metalsmiths in Oklahoma. Many of the metal fittings on modern higher end equine harness and tack are of nickel silver.
Early in the twentieth century, German silver was used by automobile manufacturers before the advent of steel sheet metal; for example, the famous Rolls-Royce Silver Ghost of 1907. After about 1920, its use became widespread for pocketknife bolsters, due to its machinability and corrosion resistance. Prior to this point, the most common metal was iron.
Musical instruments, including the flute, saxophone, trumpet, and french horn, can be made of nickel silver. Many professional-level french horns are entirely made of nickel silver. Some saxophone manufacturers, such as Keilwerth, offer saxophones made of nickel silver (Shadow model); these are far rarer than traditional lacquered brass saxophones. Student-level flute and piccolo are also made of silver-plated nickel silver, although upper-level models are likely to use sterling silver. It is said to produce a bright and powerful sound quality; an additional benefit is that nickel silver is harder and has more corrosion resistance than brass. Because of its harder property, it is the most commonly used material for woodwind keys. Most clarinets, flutes, oboes and similar wind instruments have nickel silver keys, normally silver plated. It is used to produce the tubes (called staples) onto which oboe reeds are tied. Many parts of brass instruments are made of nickel silver, such as tubes, braces or valve mechanism. Trombone slide of many manufacturers offer lightweight nickel silver (LT slide) option for faster slide action and weight balance. It was used in the construction of the National tricone resophonic guitar. The frets of guitar, mandolin, banjo, bass, and related string instruments are typically made of nickel silver.
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According to the Merck Manual, prolonged contact of copper alloys with acidic food or beverages (including boiling milk) can leach out the copper and cause toxicity. Long term, low doses can lead to cirrhosis.
Nickel silver was first known and used in China. During the Qing Dynasty, it was "smuggled into various parts of the East Indies", despite a government ban on the export of nickel silver. It became known in the west from imported wares called bai-tong or paktong (白銅, literally "white copper"), for which the silvery metal colour was used to imitate sterling silver. According to Berthold Laufer, it was identical with khar sini, one of the seven metals recognized by Jābir ibn Hayyān.
In the 18th century, researchers found it was a copper-nickel-zinc alloy. In 1770 the Suhl (Germany) metalworks were able to produce a similar alloy. In 1823 a German competition was held to perfect the production process: the goal was to develop an alloy that possessed the closest visual similarity to silver. The brothers Henniger in Berlin and Ernst August Geitner in Schneeberg independently achieved this goal. The manufacturer Berndorf named the trademark brand Alpacca, which became widely known in northern Europe for nickel silver. About the same time in 1832, a form of German silver was also developed in Birmingham, England.
After 1840, the development of electroplating caused nickel silver to become widely used. It formed an ideal, strong and bright substrate for the plating process. It was also used unplated in applications such as cheaper grades of cutlery.
Counterfeiters have used nickel silver to produce coins and medallions purporting to be silver rounds, generally in an attempt to trick unsuspecting buyers into paying prices based on the spot price of silver. The metal has also been used to produce counterfeit Morgan dollars.
Nickel silver fraud has included the production of replica bullion bars, marked "Nickel Silver" or "German Silver", in weights of one troy ounce. They are sold without notification that they contain no elemental silver.
- Principles of Metallurgy. p. 62. ISBN 978-1-4400-5699-4.
- Gayle, Margot; Look, David W; Waite, John G (1993-04). Metals in America's Historic Buildings: Uses and Preservation Treatments, Pt. 1, A Historical Survey of Metals, Pt. 2, Deterioration and Methods of Preserving Metals. p. 35. ISBN 978-0-16-061655-6.
- Oxford English Dictionary
- Discussion about the use of terms 'Electrum', 'German silver' and 'Nickel silver' for drawing instruments
- Tim McCreight, The Complete Metalsmith.
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- Keith Pinn, Paktong: The Chinese Alloy in Europe
- Nickel Silver - retrieved 19 April 2010.
- Dubin, Lois Sherr. North American Indian Jewelry and Adornment: From Prehistory to the Present. New York: Harry N. Abrams, 1999. ISBN 0-8109-3689-5., p. 290-293.
- Merck Manual of Diagnosis and Therapy, 17th ed., p. 56
- Oberg, Erik; Jones, Franklin Day (1917). Machinery's Encyclopedia. p. 412. "The alloy came originally from China, where its composition is said to have been known"
- Dwight Dana, James (1869). Manual of Mineralogy. p. 265. "smuggled into various parts of the East Indies... and is not allowed to be carried out of the empire"
- Holmyard, E. J. (1957). Alchemy, p. 80. New York: Dover.
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