Hydraulic press

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Hydraulic force increase
Hydraulic press - 400T

A hydraulic press is a device (see machine press) using a hydraulic cylinder to generate a compressive force. It uses the hydraulic equivalent of a mechanical lever, and was also known as a Bramah press after the inventor, Joseph Bramah, of England. He invented and was issued a patent on this press in 1795. As Bramah (who is also known for his development of the flush toilet) installed toilets, he studied the existing literature on the motion of fluids and put this knowledge into the development of the press.[1]

Principle[edit]

The hydraulic press depends on Pascal's principle: the pressure throughout a closed system is constant. One part of the system is a piston acting as a pump, with a modest mechanical force acting on a small cross-sectional area; the other part is a piston with a larger area which generates a correspondingly large mechanical force. Only small-diameter tubing (which more easily resists pressure) is needed if the pump is separated from the press cylinder.

Pascal's law: Pressure on a confined fluid is transmitted undiminished and acts with equal force on equal areas and at 90 degrees to the container wall.

A fluid, such as oil, is displaced when either piston is pushed inward. The small piston, for a given distance of movement, displaces a smaller amount of volume than the large piston, which is proportional to the ratio of areas of the heads of the pistons. Therefore, the small piston must be moved a large distance to get the large piston to move significantly. The distance the large piston will move is the distance that the small piston is moved divided by the ratio of the areas of the heads of the pistons. This is how energy, in the form of work in this case, is conserved and the Law of Conservation of Energy is satisfied. Work is force applied over a distance, and since the force is increased on the larger piston, the distance the force is applied over must be decreased.

Bramah's basic idea is also exploited in hydroforming.

Hydraulic Press in a machine shop. This press is commonly used for hydroforming.

Applications[edit]

Hydraulic presses are commonly used for forging, clinching, moulding, blanking, punching, deep drawing, and metal forming[2] operations.

In popular culture[edit]

A hydraulic press is the cause of death for the Terminator in the film of the same name, as well as Andre Delambre in The Fly. The room featured in Fermat's Room has a design similar to that of a hydraulic press. Boris Artzybasheff also created a drawing of a hydraulic press, in which the press was created out of the shape of a robot.

References[edit]

  1. ^ Carlisle, Rodney (2004). Scientific American Inventions and Discoveries, p. 266. John Wiley & Sons, Inc., New Jersey. ISBN 0-471-24410-4.
  2. ^ "Advantages of Hydraulic Presses". MetalFormingFacts.com. The Lubrizol Corporation. 4 February 2013. Retrieved 23 August 2013.