IEC 60320

From Wikipedia, the free encyclopedia
  (Redirected from IEC connector)
Jump to: navigation, search
"IEC connector" redirects here. For other uses, see IEC connector (disambiguation).

IEC 60320 is a set of standards from the International Electrotechnical Commission (IEC) specifying non-locking appliance and interconnection couplers for connecting power supply cords to electrical appliances up to 250 volts.[1] Appliance couplers enable the use of standard inlets and country-specific cord sets which allow manufacturers to produce the same appliance for many markets, where only the cord set has to be changed for a particular market. Interconnection couplers allow a power supply from a piece of equipment or an appliance to be made available to other equipment or appliances. Couplers described under these standards have standardized current and temperature ratings.

Different types of connector (distinguished by shape and size) are specified for different combinations of current, temperature and earthing requirements. Unlike IEC 60309 connectors, they are not coded for voltage; users must ensure that the voltage rating of the equipment is compatible with the mains supply.

Each type of coupler is identified by a standard sheet number. For appliance couplers this consists of the letter C followed by a number, where the standard sheet for the appliance inlet is 1 higher than the sheet for the corresponding cable connector. Many types of coupler also have common names. The most common ones are IEC connector for the common C13 and C14, the figure of 8 connector for C7 and C8, and cloverleaf connector or Mickey Mouse connector for the C5/C6. Kettle plug is a colloquial term used for the high-temperature C16 appliance inlet (and sometimes, wrongly, for the mating C15 female connector). Kettle plug is sometimes, incorrectly, used to refer to regular temperature C13 and C14 connectors.

The first edition of IEC 320 (later renumbered IEC 60320) was published in 1970.[2]

Application[edit]

Detachable appliance couplers are used in office equipment, measuring instruments, IT environments and medical devices, among many types of equipment for worldwide distribution. Each appliance's power system must be adapted to the different plugs used in different regions. An appliance with a permanently attached plug for use in one country cannot be readily sold in another which uses an incompatible wall socket; this requires keeping track of variations throughout the product's life cycle from assembly and testing to shipping and repairs.

Since a country-specific power supply cord can be included in the product packaging, model variations are minimized and factory testing is simplified. A cord which is fitted with non-rewireable (usually moulded) connectors at both ends is termed a cord set. Appliance manufacturing may be simplified by mounting an appliance coupler directly on the printed circuit board. Assembly and handling of an appliance is easier if the power cord can be removed without much effort.

Appliances can be used in another country easily, with a simple change of the power supply cord (including a connector and a country-specific plug). The power supply cord can be replaced easily if damaged because it is a standardized part that can be unplugged and re-inserted. Safety hazards, maintenance expenditure and repairs are minimized.

Standards[edit]

Parts of the standard[edit]

The overall title of IEC 60320 is Appliance couplers for household and similar general purposes. It is divided into five parts:

  • IEC 60320-1: General Requirements specifies two-pole couplers intended for the connection of a supply cord to electrical appliances.[1] The female part connector supplies power to the male appliance inlet. The male part is designated by the even number one greater than the number assigned to the female part, so a C1 connector mates with a C2 inlet, and a C15A mates with a C16A.
  • IEC 60320-2-1: Sewing machine couplers specifies couplers which are not interchangeable with other couplers from IEC 60320, for use with household sewing machines. They are rated no higher than 2.5 amperes and 250 volts.[3]
  • IEC 60320-2-2: Interconnection couplers for household and similar equipment specifies a means of enabling the connection and disconnection at will of an appliance or equipment to a cord leading to another appliance or equipment. It consist of two parts: a plug connector, which is the part integral with, or intended to be attached to, the cord, and an appliance outlet, which is the part integrated or incorporated in the appliance or equipment or intended to be fixed to it, and from which the supply is obtained.[4]
  • IEC 60320-2-3: Couplers with a degree of protection higher than IPX0[5] specifies couplers with some degree of liquid ingress protection.
  • IEC 60320-2-4: Couplers dependent on appliance weight for engagement.[6]

Only the first and third are described in this article.

Contents of standards[edit]

The standards define the mechanical, electrical and thermal requirements and safety goals of power couplers. The standard scope is limited to appliance couplers with a rated voltage not exceeding 250 VAC at 50 Hz or 60 Hz, and a rated current not exceeding 16 A. Further sub-parts of IEC 60320 focus on special topics such as protection ratings and appliance specific requirements.

The shape and dimensions of appliance inlets and connectors are coordinated so that a connector with lower current rating, temperature rating, or polarization cannot be inserted into an appliance inlet that requires higher ratings. It is impossible, for instance, to connect a Protection Class II connector, which has no earthing, to a Protection Class I appliance inlet which requires an earth. The opposite (i.e., connecting a Protection Class I connector to a Protection Class II appliance inlet) is possible because it creates no safety hazard for the appliance user. The same applies to the nominal current and the pin temperature. This coding plays a significant role in the safe operation of appliances and the protection against improper use.

Pin temperature is measured where the pin projects from the engagement surface. The maximum permitted pin temperatures, are 70 °C, 120 °C, and 155 °C, respectively (the higher temperatures are not applicable to interconnection couplers). The pin temperature is determined by the design of the appliance, and its interior temperature, rather than by its ambient temperature. Typical applications with increased pin temperatures include appliances with heating coils such as ovens or electric grills. It is generally possible to use a connector with a higher rated temperature with a lower rated appliance inlet, but the keying feature of the inlet prevents use of a connector with a lower temperature rating.

Selection of a coupler depends in part on the IEC appliance classes. Class I appliances must have their chassis connected to electrical earth and require a coupler with earthing. Class II double insulated electrical appliances do not require a safety connection to electrical earth and can use a coupler with only two circuit conductors.

Connectors are also classified according to the method of connecting the cord, either as rewirable connectors or non-rewirable connectors.

In addition to the limiting values, the standards define further general criteria such as withdrawal forces, testing procedures, the minimum number of insertion cycles, and the number of flexings of cords. IEC 60320-1 codes the various coupler outlines using a combination of letters and numbers, e.g., "C14", while IEC 60320-2-2 uses a single letter, e.g., "F".

IEC 60320-1 defines a cord set as an "assembly consisting of one cable or cord fitted with one plug and one connector, intended for the connection of an electrical appliance or equipment to the electrical supply". It also defines an interconnection cord set as an "assembly consisting of one cable or cord fitted with one plug connector and one connector, intended for the interconnection between two electrical appliances".

In addition to the connections within the standards, as mentioned, there are possible combinations between IEC 60320-1 and IEC 60320-2-2. Fitted with a flexible cord, the components become interconnection cords to be used for connecting appliances or for extending other interconnection cords or power supply cords.

North American ratings[edit]

North American rating agencies (CSA, NOM-ANCE, and UL) will certify IEC 60320 connectors for higher currents than are specified in the IEC standard itself. In particular, UL will certify:

  • C5/C6 connectors for up to 13 A,[7] although 10 A is more commonly seen (IEC maximum is 2.5 A)
  • C7/C8 connectors for up to 10A[8] (IEC maximum is 2.5 A)
  • C13/C14 and C15/C16 connectors for up to 15 A[9] (IEC maximum is 10 A)
  • C19/C20 and C21/C22 connectors for up to 20 A[10] (IEC maximum is 16 A)

Given the 120±5% mains voltage used in the United States[11] and Canada,[12] these higher ratings permit devices with C6 and C8 inputs to draw more than 114×2.5 = 285 W from the mains, and devices with C14 inputs to draw more than 1140 W from the mains.

This is exploited by high-powered computer power supplies, up to 1200 W output, and even some particularly efficient 1500 W output models[13] to use the more popular C14 input on products sold worldwide.

Although less common, power bricks with C6 and C8 inputs and ratings up to 300 W also exist.[14]

Appliance couplers[edit]

The dimensions and tolerances for connectors and appliance inlets are given in standard sheets, which are dimensioned drawings showing the features required for safety and interchangeability.

IEC 60320-1 Appliance Couplers
Connector (Female)[15] Appliance Inlet (Male)[16] Diagram Pin spacing,
centres (mm)
Earth contact Appliance class Rewirable
connector
allowed?
Max. current
(A)
Max. pin temp.
(°C)
Remarks and example uses
C1 C2 IEC 60320 C1.svg 6.6 No II No 0.2 70 Not polarized. Electric shaver.
C3 C4 IEC 60320 C3.png 10 No II 2.5 70 Polarized, similar connector to C5/C6 but with a key ridge instead of an earthing conductor, withdrawn from standard.[17]
C5 C6 IEC 60320 C5.svg 10 (H)
4.5 (V)
Yes I No 2.5 70 Many small switched-mode power supplies used for laptops. Commonly referred to as a Clover-leaf or Mickey Mouse connector due to its shape.
C7 C8 IEC 60320 C7.svg 8.6 No II No 2.5 70 Not polarized. Domestic Audio, video, radio equipment and double insulated power supplies. C8 inlet is 10 mm deep, C8A and C8B inlets are 15.5 mm deep. Commonly referred to as a "figure of 8".
There is a similar polarized connector having one squared side, (see outline below), but this is not part of the standard.
IEC 60320 C7P Polarised.png
C9 C10 IEC 60320 C9.svg 10 No II No 6 70 Not polarized. This kind of coupler is used by Roland Corporation for a couple of synthesizer and drum computer models (for example: TR-909) and by Revox for many older models of their HiFi equipment (for example, A76, A77, A78, B77, B225). Was also used heavily on Marantz Hifi equipment in the 1980s and 1990s
C11 C12 IEC 60320 C11.png 10 No II 10 70 Polarized, similar to C9 with a slot in the connector, withdrawn from standard.[17]
C13 C14 IEC 60320 C13.svg 14 (H)
4 (V)
Yes I Yes 10 70 Very common on personal computers and peripherals.
C15 C16 IEC 60320 C15.svg 14 (H)
4 (V)
Yes I Yes 10 120 For use in high temperature settings (for example, electric kettle, computer networking closets). Also used in Cisco MDS9000 series rack-mounted SAN switches [18] and early Xbox 360 power supplies.[19]
C15A C16A IEC 60320 C15A.svg 14 (H)
4 (V)
Yes I Yes 10 155 For use in very high temperature settings. Similar to C15/C16, but the top is narrowed to exclude the C15 cord connector.
C17 C18 IEC 60320 C17.svg 14 No II No 10 70 Later model Xbox 360 power supplies, some vacuum cleaners, a few models of CPAP machines, some higher end audio equipment, Sony televisions, medical devices intended for use in a home healthcare environment that are IEC-60601-1-11 1.0 (2010) compliant.
C19 C20 IEC 60320 C19.svg 13 (H)
8 (V)
Yes I Yes 16 70 Common on Enterprise-class servers and datacenter rack-mounted power distribution units, Late 2005 PowerMac G5, Cisco 6500 Series Power Supplies, Cisco UCS 5108 Chassis, Nexus 7000 Series Core Router Power Supplies.
C21 C22 IEC 60320 C21.svg 13 (H)
8 (V)
Yes I Yes 16 155 High-temperature variant of C19/C20
C23 C24 IEC 60320 C23.svg 13 No II No 16 70 Ungrounded variant of C19/C20

C1/C2 coupler[edit]

IEC 60320 C2.svg Plug Rasiererstecker IEC-60320-C1.jpg Philishave hq5426.jpg

The C1 coupler and C2 inlet were commonly used for mains powered electric shavers. These have largely been supplanted by cordless shavers with rechargeable batteries or corded shavers which use an AC adapter.

C5/C6 coupler[edit]

IEC 60320 C6.svg Plug Kleeblattstecker DIN VDE 0625 Teil 1 Normblatt C5.jpg C5 3-conductor on iMac G4.jpg

This coupler is sometimes colloquially called a cloverleaf coupler or "Mickey Mouse" (because the cross section looks like the silhouette of the Disney character).

The C6 inlet is used on laptop power supplies and portable projectors, as well as on some desktop computers and recent LCD televisions from LG.

C7/C8 coupler[edit]

IEC 60320 C8.svg IEC60320 C7.jpg IEC60320 C7 Socket.JPG

Commonly known as a figure-8 or shotgun connector due to the shape of its cross-section. This coupler is often used for small cassette recorders, battery/mains operated radios, some full size audio-visual equipment, laptop computer power supplies, video game consoles, and similar double-insulated appliances.

A C8B inlet type is defined by the standard, for use by dual-voltage appliances; it has three pins, and can hold a C7 connector in either of two positions, allowing the user to select voltage by choosing the position the connector is inserted.[20]

IEC 60320 C7P Polarised.png

A similar but polarized connector has been made, but is not part of the standard. Sometimes called C7P, it is asymmetrical, with one side squared off. Unpolarized C7 connectors can be inserted into the polarized inlets; however, doing so might be a safety risk if the device is designed for polarized power. Although not specified by IEC 60230, and not clear if any formal written standard exists, the most common wiring appears to connect the squared side to the neutral, and the rounded to the hot line.[21][22]

C13/C14 coupler[edit]

IEC 60320 C14.svg IEC60320 C13.jpg IEC60320 C14.jpg

Most desktop computers use the C14 inlet to attach the power cord to the power supply, as do many instrument amplifiers, monitors, printers and other peripherals. Many AT form factor computers also provided a panel-mounting C13 outlet controlled by the physical power switch for powering the monitor. With the arrival of ATX the readily accessible permanent power switch was removed and the outlet was either permanently powered or completely removed.

A power cord with a suitable power plug for the locality in which the appliance is used on one end and a C13 connector on the other is commonly called an IEC cord. IEC cords are used to power many pieces of electronic equipment, including computers, instrument amplifiers and professional audio equipment.

Cables with a C14 coupler at one end and a C13 coupler at the other are commonly available. They have a variety of common uses including connecting power between older PCs and their monitors, extending existing power cords, connecting to C13 coupler strips (commonly used with rack-mount gear to save space and for international standardization) and connecting computer equipment to the output of a uninterruptible power supply (UPS) (larger UPSs often have C19 outlets as well.)

There are also a variety of splitter blocks, splitter cables, and similar devices available. These, along with the cables mentioned above, are nearly always un-fused (with the exception of BS 1363 to IEC cables which are always fused but sometimes at more than the rating of the IEC connector), and in 230 V countries the cables are often made with only 0.75 mm2 conductors which are rated only to 6 A.[by whom?] Therefore, care must be taken to avoid overloading the cables and connectors when using such products.

In some countries these cables are sometimes referred to as a "kettle cord" or "kettle lead", but the C13/14 connectors are only rated for 70 °C; a device such as a kettle requires the C15/16 connector, rated for 120 °C.

C15/C16 coupler[edit]

IEC 60320 C16.svg IEC 60320 C15.jpg

Some electric kettles and similar hot household appliances like home stills use a supply cord with a C15 connector, and a matching C16 inlet on the appliance; their temperature rating is 120 °C rather than the 70 °C of the similar C13/C14 combination. The official designation in Europe for the C15/C16 coupler is a 'hot condition' coupler.

These are similar in form to the C13/C14 coupler, except with a ridge opposite the earth in the C16 inlet (preventing a C13 fitting), and a corresponding valley in the C15 connector (which doesn't prevent it fitting a C14 inlet). For example, an electric kettle cord can be used to power a computer, but an unmodified computer cord cannot be used to power a kettle.

Many people are not aware of the subtle differences between the C13/C14 and C15/C16 couplers, and so all are loosely referred to as kettle plug and kettle lead (in the UK) and jug plug (in Australia)[citation needed] when referring to these mains cords.

In Sweden, the Netherlands, Germany and some other countries the C15/C16 coupler has replaced and made obsolete the formerly common type of appliance coupler in most applications. In the United Kingdom it has also replaced a once-common large, round connector which had two round pins for power and a larger round pin for earth. These were common on kettles, particularly those from Russell Hobbs and were also used on home-brewing machines and large film projectors.

C15A/C16A coupler[edit]

IEC 60320 C16A.svg

There is also a C15A/C16A coupler, with an even higher (155 °C) temperature rating.

C17/C18 coupler[edit]

IEC 60320 C18.svg Plug IEC320 Kaltgeräteanschlusssteckdose DIN VDE 0625 Teil 1 Normblatt C17.jpg Socket IEC320 Kaltgeräteeinbaustecker DIN VDE 0625 Teil 1 Normblatt C18.jpg

Similar to C13/C14 coupler, but unearthed. A C18 inlet will accept a C13 connector but a C14 inlet will not accept a C17 connector.

The IBM Wheelwriter series of electronic typewriters are one common application. Three wire cords with C13 connectors, which are easier to find, are sometimes used in place of the two wire cords for replacement. In this case, the ground wire will not be connected.

The C17/C18 coupler is often used in audio applications where a floating ground is maintained to eliminate hum caused by ground loops. Other common applications are the power supplies of Xbox 360 game consoles, replacing the C15/C16 coupler employed initially, and large CRT televisions manufactured by RCA in the early 1990s.

C19/C20 coupler[edit]

IEC 60320 C20.svg IEC 60320 C19 Plug.jpg IEC 60320 C20 Skt.jpg

Earthed, 16 A, polarized. This coupler is used for some IT applications where higher currents are required, as for instance, on high-power workstations and servers, uninterruptible power supplies, power distribution units, large network routers, switches, blade enclosures, and similar equipment. This connector can also be found on high current medical equipment. It is rectangular and has pins parallel to the long axis of the coupler face.

Withdrawn and other standard sheets[edit]

Some connector types are no longer in the current standard. The C3 and C4 standard sheets, and the C11 and C12 standard sheets, are no longer listed.

Standard sheet C25 shows retaining device dimensions. Sheet C26 shows detail dimensions for pillar-type terminals, where the end of the screw bears on a wire directly or through a pressure plate. Sheet 27 shows details for screw terminals, where the wire is held by wrapping it around the head of a screw.

Interconnection couplers[edit]

IEC 60320 Part 2-2 specifies couplers almost identical to those in IEC 60320-1, but the female part is a power outlet that is built into a piece of equipment, while the male part is attached to a cord. They are identified by letters, not numbers, with one letter identifying the cord plug, and the following letter identifying the mating appliance outlet. For example, an E plug fits into an F outlet.

The dimensions and tolerances for plug connectors and appliance outlets are given in standard sheets, which are dimensioned drawings showing the features required for safety and interchangeability.

IEC 60320-2-2 Interconnection Couplers
Plug Connector (Male) Appliance Outlet (Female) Drawing Pin spacing,
centres (mm)
Earth contact Appliance class Rewirable
connector
allowed?
Max. current
(A)
Remarks and example uses
A B IEC 60320 C5.svg 10 (H)
4.5 (V)
Yes I No 2.5 Commonly referred to as a Clover-leaf or Mickey Mouse connector due to its shape.
C D IEC 60320 C7.svg 8.6 No II No 2.5 Not polarized. Commonly referred to as a "figure of 8".
E F IEC 60320 C13.svg 14 (H)
4 (V)
Yes I Yes 10 Very common for power distribution on computer and instrument equipment racks, used to be common as a means of connecting power from a PC to a monitor.
G H IEC 60320 C17.svg 14 No II No 10 Ungrounded variant of E/F
I J IEC 60320 C19.svg 13 (H)
8 (V)
Yes I Yes 16 Common on Enterprise-class servers and datacenter rack-mounted power distribution units.
K L IEC 60320 C23.svg 13 No II Yes 16 Ungrounded variant of I/J

See also[edit]

References[edit]

  1. ^ a b "Publication detail". Webstore: International Electrotechnical Commission. International Electrotechnical Commission. Archived from the original on 22 November 2013. Retrieved 22 November 2013. 
  2. ^ Sophie J. Chumas (ed), Index of international standards, Volume 390 of NBS special publication, U.S. Department of Commerce, National Bureau of Standards 1974, page 2014
  3. ^ IEC 60320-2-1 edition 2.0 Appliance couplers for household and similar general purposes — Part 2-1: Sewing machine couplers
  4. ^ IEC 60320-2-2 edition 2.0 Interconnection couplers for household and similar equipment
  5. ^ IEC 60320-2-3 consolidated edition 1.1 with amendment 1 Appliance couplers for household and similar general purposes — Part 2-3: Appliance couplers with a degree of protection higher than IPX0
  6. ^ IEC 60320-2-4 edition 1.0 Appliance couplers for household and similar general purposes - Part 2-4: Couplers dependent on appliance weight for engagement
  7. ^ UL certification E152635 covering YC-14 C5 and YP-34 C6 connectors. Note that the manufacturer's page only mentions the 10 A rating when used with 18 AWG wire; the UL certification allows 13 A when used with 16 AWG wire. Retrieved 2014-09-24.
  8. ^ UL certification E152635 covering YC-13 C7 and YP-31 C8 connectors. Retrieved 2014-09-24.
  9. ^ UL certification E152635 covering YC-12 C13, YC-20 C15 and YP-32 C14 connectors. Note that the manufacturer's YC-20 label contains an error; the wire gauges (18, 16, 14) are repeated in the "current rating" column; the UL certification contains the correct values (10 A, 13 A, 15 A). Retrieved 2014-09-24.
  10. ^ UL certification E152635 covering YC-18 C19, YC-25 C21 and YP-33 C20 connectors. Note that the manufacturer's page only mentions the 16 A rating when used with 14 AWG wire; the UL certification allows 20 A when used with 12 AWG wire. Retrieved 2014-09-24.
  11. ^ ANSI C84.1: American National Standard for Electric Power Systems and Equipment—Voltage Ratings (60 Hertz)
  12. ^ CAN3-C235-83: Preferred Voltage Levels for AC Systems, 0 to 50 000 V
  13. ^ One arbitrarily chosen example of a 1500 W PSU with a C14 input is the Enermax MAXREVO 1500 W 80+ Gold. It manages to fit within the 15 A input current limit because of its 80 Plus gold efficiency.
  14. ^ Wellsun Technology Co.,Ltd model WS 3-300W specifications "Optional AC inlet: IEC-320-C6 (three pins) IEC-320-C8 (two pins)" and "Output power range: 3W to 300W". Retrieved 2014-08-26.
  15. ^ [1], Comprehensive Dictionary of Electrical Engineering, Phillip A. Laplante, Springer, 1999, p.243 (retrieved 26 March 2014 from Google Books)
  16. ^ [2], Comprehensive Dictionary of Electrical Engineering, Phillip A. Laplante, Springer, 1999, p.395 (retrieved 26 March 2014 from Google Books)
  17. ^ a b IEC 320 data sheet
  18. ^ Cisco MDS 9216 Switch Hardware Installation Guide
  19. ^ Replacement XBox 360 Hot cable
  20. ^ Australian/New Zealand Standard AS/NZS 60320.1:2004, Appliance couplers for household and similar general purposes Part 1: General Requirements (IEC 60320-1, Ed. 2.0 (2001) MOD). This is the Australian version of the IEC standard with national variations shown.
  21. ^ Specification drawing of Yung Li polarized power cable showing which pins connect to which wires.
  22. ^ Specification drawing of Quail polarized power cable showing which pins connect to which wires.