The INSAS Assault rifle
|Place of origin||India|
|Used by||See Users|
Nepalese Civil War
|Designer||Armament Research and Development Establishment (ARDE)|
|Manufacturer||Ordnance Factories Board (OFB)|
|Weight||4.15 kg (without magazine)|
|Length||960 mm (37.8 in)|
|Barrel length||464 mm (18.3 in)|
|Action||Gas-operated, Rotating bolt|
|Rate of fire||600 rounds/min|
|Muzzle velocity||900 m/s (2,953 ft/s)|
|Effective firing range||400m Insas Rifle
600m Point Target
700m Area Target Insas Lmg
|Feed system||20/30-round detachable box magazine|
|Sights||In-built iron sights, mount point for telescopic or night sight|
INSAS (an abbreviation of Indian Small Arms System) is a family of infantry arms consisting of an assault rifle and a light machine gun (LMG). It is manufactured by the Ordnance Factories Board at Ordnance Factory Tiruchirappalli, Small Arms Factory Kanpur and Ichapore Arsenal. The INSAS assault rifle is the standard infantry weapon of the Indian Armed Forces.
Since the late 1950s, the Indian armed forces had been equipped with L1A1 self-loading rifles. In mid-1980s, the decision was taken to develop a 5.56 mm calibre rifle to replace the obsolete rifles. Trials on various prototypes based on the AKM were carried out by the Armament Research and Development Establishment (ARDE) in Pune. On the completion of the trial, The Indian Small Arms System (INSAS) was adopted in 1990. However, to phase out the still in use bolt-action Lee–Enfield rifles as quickly as possible, India had to acquire 100,000 7.62×39mm AKM-type rifles from Russia, Hungary, Romania and Israel in 1990–92.
Originally, three variants were planned in the INSAS system, a rifle, a carbine and a squad automatic weapon (SAW) or Light machine gun (LMG). In 1997, the rifle and the LMG went into mass production. In 1998, the first INSAS rifles were displayed at the republic day parade. The introduction of the rifle was delayed due to the lack of 5.56×45mm ammunition, large quantities of the same were bought from Israel Military Industries.
The INSAS is primarily based on the AKM but incorporates features from other rifles. It has a chrome-plated bore. The barrel has a six-groove rifling. The basic gas operated long stroke piston and the rotating bolt are similar to the AKM/AK-47.
It has a manual gas regulator, similar to that of FN FAL, and a gas cutoff for launching grenades. The charging handle is on the left instead of on the bolt carrier, similar in operation to the HK33. There is a change lever on the left side of the receiver above the pistol grip. It can fire a three-round burst or in semi-automatic mode. The cyclic rate averages at 650 rpm. The transparent plastic magazine was adapted from the Steyr AUG. The rear sight lies on one end of the breech cover and is calibrated to 400 meters. The furniture is either made for wood or polymer. The polymer butt and forend assemblies differ from the AKM and are more similar to that of IMI Galil. Some variants have a folding butt. A bayonet can also be attached to it. The guns take 20- or 30-round polymer magazines. The 30-round magazine is made for the LMG version, but can be also used in the rifle. The flash suppressor also accepts NATO-specification rifle grenades.
During the 1999 Kargil War, the rifles were used in the high-attitudes of the Himalayas. There were complaints of jamming, the magazine cracking due to the cold and the rifle going into automatic mode when it was set for three-round bursts. There was also a problem of oil being sprayed into the eye of the operator. Some injuries during firing practice were also reported.
Similar complaints were also received from the Nepalese Army. In August 2005, after 43 soldiers were killed in a clash with Maoists, a Nepalese Army spokesman called the rifle substandard and their counter-insurgency operation would have been more efficient with better weapons. The Indian embassy released a statement that rejected the claim and attributed it to improper use, it also offered training for the rifle's correct use.
INSAS Standard Rifle
It is a gas operated assault rifle. It can be fired in single round or three-round burst mode. A new model with black furniture incorporating full-auto mode is also being introduced. A telescopic sight or a passive night sight can be mounted on it. It can take NATO standard 5.56 × 45 mm SS109 and M193 ammunition. It comes with a bayonet. It has a mount point for the ARDE 40 mm Under Barrel Grenade Launcher, along with a gas-block for launching grenades and grenade iron-sights. The flash suppressor has a blank-firing adaptor. It also has a foldable butt version. Current generation rifles being made are outfitted with black plastic furniture with some improvements in its construction.
Kalantak and Excalibur
Both are lighter versions of the INSAS, Excalibur being the newer assault rifle and Kalantak being designed for close quarter combat. They both have foldable butts and picatinny rails to mount standard sights or opto-electronic instruments.
The LMG differs from the AR in possessing a longer and heavier barrel with revised rifling, and a bipod. The LMG version uses 30-round magazines and can also accept the 20-round INSAS AR magazine. This model fires in semi and full-auto. Current generation LMGs being made are outfitted with black plastic furniture with some improvements in its construction. It also has a foldable-butt version.
In November 2011, the Indian Army sent a request for proposal (RFP) to 34 vendors for 65,678 multi-calibre rifles for about ₹2,500 crore (₹400 million). The tender also included a license to manufacture about 100,000 more rifles in India, with a total expenditure of the phasing out estimated at ₹5,500 crore (₹900 million). Similar tenders for a carbine and a LMG were also issued.
The specification of the weapon is of a modular rifle, with ability to fire both 5.56×45mm and 7.62×39mm, by changing the magazines and the barrels. The 5.56×45mm are to be used in conventional warfare and 7.62×39mm in close quarters combat and in counter terrorism operations. The rifle should have mount points for under-barrel grenade launchers and reflex sights. The rifle's weight with an empty magazine should be less than 3.6 kg. The barrels for both calibres should be less than 16 inches.
In the winter of 2013 in Leh, the Army was expected to begin the winter trials of the short-listed rifles: Beretta ARX 160 from Italy, CZ-805 BREN from Czech Republic, ACE 1 of Israel Weapon Industries, SIG Sauer SG 551 from Switzerland and the Colt Combat Rifle from the USA, a variant of the M16A1 made for the Indian army's requirements. The rifles were to undergo summer trials in Pokran in 2014.
In February 2014, during the Defense Expo in New Delhi, it was reported that the rifles would undergo trials in May. They would be tested in diverse climatic conditions, where the rifle would be likely to employed, for several months. These would include western Rajasthan desert, high-altitude locations in the Himalayas, and high humidity areas. The four rifles remaining in the competition were the CZ-805, ARX-160, Galil ACE, and Colt Combat Rifle.
The Indian Army began the final round of trials for its requirement for 5.56 mm carbines in June 2014. The remaining rifles are the Beretta ARX-160, Colt M4, and IWI Galil ACE, and they will continue trials until the end of July. They will also undergo a mud test to see how they operate in poor conditions, which all three failed in the Rajasthan desert and high-altitude regions in 2012. By October 2014, only the Galil ACE and ARX-160 were left in the competition.
Meanwhile, an AK-47 based rifle, called the Trichy Assault Rifle, is being tested by the Ordnance Factory Trichy. It was first unveiled in May 2011. In January 2012, it was reported to be having stoppages during tests due to its high 800 rpm firing rate. It was to be downgraded to 650 rpm to ensure smoother operation, but it also delayed its introduction.
In December 2012, the Defence Research and Development Organisation (DRDO) announced that it was testing a multi-calibre rifle. The prototype rifle named Multi Caliber Individual Weapon System (MCIWS) was unveiled in 2014 by Armament Research and Development Establishment (ARDE).
- India: The assault rifle and LMG variants have been adopted by the Indian Armed Forces, Central Armed Police Forces, Indian Paramilitary Forces and police forces.
- Oman: In 2010, the Royal Army of Oman started using the INSAS rifles sent to them as per a defence agreement signed in 2003 between India and Oman.
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- John Walter (25 March 2006). Rifles of the World. Krause Publications. pp. 209–210. ISBN 0-89689-241-7. Retrieved 28 May 2014.
- "INSAS rifles troubled Indian Army men: Raju". Yahoo News. Indo Asian News Service. 8 August 2011. Retrieved 28 May 2014.
- "India rejects claims of Nepalese army on Insas rifle". Outlook India. 13 August 2005. Retrieved 28 May 2014.
- "5.56 mm INSAS Rifle (Foldable Butt)". Ordnance Factories Board. Retrieved 29 May 2014.
- "Rifle Excalibur 5.56 mm". Ordnance Factories Board. Retrieved 29 May 2014.
- "Kalantak Micro Assault Rifle 5.56 mm". Ordnance Factories Board. Retrieved 29 May 2014.
- "LMG 5.56 mm INSAS (Fixed Butt)". Ordnance Factories Board. Retrieved 29 May 2014.
- "LMG 5.56 mm INSAS (Foldable Butt)". Ordnance Factories Board. Retrieved 29 May 2014.
- "Army issues global tender for new assault rifles". Zee News. 30 November 2011. Retrieved 28 May 2014.
- "Five cos left in race to supply multi-calibre rifles to Army". Business Standard. 28 November 2012. Retrieved 28 May 2014.
- "Guns and Butter in Billion-dollar Arms Deal". 21 September 2012. Retrieved 28 May 2014.
- "Rifle-cramped army sets sights on five". The Telegraph (India). 3 December 2013. Retrieved 28 May 2014.
- "India to put assault rifle contenders through winter trials". Jane's Defence Weekly. 4 August 2013. Retrieved 28 May 2014.
- "Defexpo 2014: Indian Army poised to conduct assault rifle trials". Jane's Defence Weekly. 6 February 2014. Retrieved 28 May 2014.
- Indian Army kicks off final carbine trials - Janes.com, 19 June 2014
- Indian Competition to Replace INSAS Begins - Thefirearmblog.com, 3 October 2014
- "Tiruchi ordnance factory develops new assault rifle". The Times of India. 19 May 2011. Retrieved 28 May 2014.
- "Indian 'AK-47' too fast for its own good". The Times of India. 14 January 2012. Retrieved 28 May 2014.
- "DRDO multi-calibre guns undergoing trials". The Times of India. 28 December 2012. Retrieved 28 May 2014.
- "Defence Modernisation: A Revolution in Indian Defence Procurement". The Economic Times. 22 April 2014. Retrieved 28 May 2014.
- ".303 rifles replaced with INSAS: JH police". Business Standard. 11 September 2012. Retrieved 29 May 2014.
- "INSAS rifles to give police more fire power". The Times of India. 15 July 2009. Retrieved 29 May 2014.
- "Oman army all set to use India’s INSAS rifles". 22 April 2010. Retrieved 29 May 2014.
- Reetika Sharma, Ramvir Goria, Vivek Mishra; Sharma Reetika. India and the Dynamics of World Politics: A book on Indian Foreign Policy, Related events and International Organizations. Pearson Education India. p. 128. ISBN 978-81-317-3291-5. Retrieved 29 May 2014.
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