An impact attenuator, also known as a crash cushion, crash attenuator, or cowboy cushions, is a device intended to reduce the damage to structures, vehicles, and motorists resulting from a motor vehicle collision. Impact attenuators are designed to absorb the colliding vehicle's kinetic energy. They may also be designed to redirect the vehicle away from the hazard or away from roadway machinery and workers. Impact attenuators are usually placed in front of fixed structures near freeways, such as gore points, Jersey barrier introductions, or overpass supports and temporary versions can be used for road construction projects.
Truck-mounted versions, similar in some ways to railcar buffers, can be deployed on vehicles that are prone to being struck from behind, such as snow plows and road construction or maintenance vehicles. Work zone regulations often specify a minimum buffer distance between the attenuator truck and the work area, and a minimum mass for the truck, to minimize the chances that the truck will be pushed forward by a crash into the workers or machinery. This is especially important in mobile work zones, where the truck's parking brake may not be engaged, or the truck may be in movement (albeit slower than the vehicles that could crash into it).
Impact attenuators can be categorized by the method used to dissipate kinetic energy:
- Momentum transfer. Many early models used successive rows of sand- or water-filled barrels or modules. Momentum is transferred to the sand or water, reducing the speed of the impacting vehicle.
- Material deformation. Many newer attenuators use crushable materials that create a crumple zone, absorbing energy. Others flatten a corrugated steel guard rail section, or split a steel box beam.
- Friction. Some attenuators work by forcing a steel cable or strap through an angled slot or tube, converting kinetic energy into heat.
In the United States, impact attenuators are tested and classified according to AASHTO Manual for Assessing Safety Hardware (MASH), which superseded the Federal Highway Administration NCHRP Report 350. Classification is based on the maximum speed of a vehicle during a collision for which the attenuator is designed.
Absorbing Crash Cushions
Crash-cushion water-filled anchorless attenuator was developed in 2000 to protect errant motorists from blunt end Quickchange Moveable Barrier. The unique design of the water filled crash cushion allows the unit to be picked up and repositioned by a barrier transfer machine or crane in one step even while filled with water.
A group in Canada noticed how easy this system was to deploy and asked permission to use this crash cushion in other applications. A test installation was initiated to shield standard portable concrete barrier instead of QMB barrier. The evaluation was a success. Soon after, the Federal Highway Administration issued a series of NCHRP 350 TL-3 acceptance letters to allow the crash cushion to be used to protect motorists from the blunt end of almost any profile of concrete median barrier.
Other water-filled anchorless crash cushions available include the SLED system and the ACZ-350 System.
A Fitch Barrier is a type of impact attenuator consisting of a sand-filled plastic barrel, usually yellow colored with a black lid. The "Fitch Highway Barrier System" was invented by race car driver John Fitch; he stated he was inspired by sand-filled fuel cans which he used to protect his tent from strafing during World War II.
Fitch barriers are often found in a triangular arrangement at the tip of a guard rail between a highway and an exit lane (the area known as the gore), along the most probable line of impact. The barriers in front contain the least sand, with each successive barrel containing more, so that when a vehicle collides with the barrels they shatter, the kinetic energy is dissipated by scattering the sand and the vehicle decelerates smoothly instead of violently striking a solid obstruction, reducing the risk of injury to the occupants.
Fitch barriers are widely popular due to their effectiveness, low cost, and ease of setup and repair or replacement. Since first being used in the late 1960s, it is estimated that they have saved as many as 17,000 lives.