Liquid metal consists of gallium-containing alloys with very low melting points which are liquid at room temperature. The standard metal formerly was mercury, but gallium-based alloys are being used as a replacement in various applications. Mercury is toxic, and has a high vapor pressure at room temperature. Gallium alloys have reduced toxicity and a lower vapor pressure than mercury.
Thermal and electrical conductivity
Alloy systems that are liquid at room temperature have a high degree of thermal conductivity far superior to ordinary non-metallic liquids. This results in the use of these materials for specific heat conducting and/or dissipation applications. Other advantages of liquid alloy systems are their inherent high densities and electrical conductivities.
Wetting to metallic and non-metallic surfaces
Once oxides have been removed from the substrate surface, most liquid metals will wet to most metallic surfaces. Specifically though, room-temperature liquid metal can be very reactive with certain metals. Liquid metal can dissolve most metals; however, at moderate temperatures, only some are slightly soluble, such as sodium, potassium, gold, magnesium, lead, nickel and interestingly mercury. Gallium is corrosive to all metals except tungsten and tantalum, which have a high resistance to corrosion. Niobium, titanium and molybdenum have resistance to corrosion, but less so than tungsten and tantalum. Similar to indium, gallium and gallium-containing alloys have the ability to wet to many non-metallic surfaces such as glass and quartz.
Gently rubbing the gallium-containing alloy into the surface may help induce wetting. However, this observation of "wetting by rubbing into glass surface" has created a widely spread misconception that the gallium-based liquid metals wet glass surfaces, as if the liquid breaks free of the oxide skin and wets the glass surface. The reality is the opposite; the oxide makes the liquid wet the glass. In more details: as the liquid is rubbed into and spread onto the glass surface, the liquid oxidizes and coats the glass with a thin layer of oxide (solid) residues, on which the liquid metal wets. In other words, what is seen is a gallium-based liquid metal wetting its solid oxide, not glass. Apparently, the above misconception was caused by the super-fast oxidation of the liquid gallium in even a trace amount of oxygen, i.e., nobody observed the true behavior of a liquid gallium on glass, until C. J. Kim's group at UCLA debunked the above myth by testing Gallinstan, a gallium-based alloy that is liquid at room temperature, in a completely oxygen-free environment. Note: These alloys form a thin dull looking oxide skin that is easily dispersed with mild agitation. The oxide-free surfaces are bright and lustrous.
Typical applications for liquid metals include thermostats, switches, barometers, heat transfer systems, and thermal cooling and heating designs. Uniquely, they can be used to conduct heat and/or electricity between non-metallic and metallic surfaces.
Liquid metal is usually packed in polyethylene bottles.
Unopened bottles of liquid metal generally have a one-year shelf life. It is recommended that, as the liquid metal is removed from the bottle, the volume be replaced with dry argon gas. This will minimize the possibility of oxidation at the surface of the alloy. If the liquid metal has been stored below its melting point and has solidified, it should be re-melted and thoroughly shaken or mixed before use. Care should be taken in reheating the liquid metal in the original packaging provided. Temperatures should not exceed 65 °C (149 °F).
General handling guidelines
- Liquid metal may be frozen before shipping and shipped in a solid state, to avoid "sloshing" and uncontrolled movement.
- Liquid metal should be shipped in accordance with the applicable international regulations and reported as a corrosive liquid. Liquid metals are prohibited on most airlines. Due to their corrosive nature, they should not be put in contact with most other metals.
- Liquid metal may be stored at room temperatures, in a cool, dry area away from incompatible materials, including hydrogen peroxide, hydrochloric acid, and halogenated chemicals.
- Before use, liquid metal should be allowed to reach room temperature and liquefy. Shake or mix before use.
- Allow up to four hours for solidified liquid metal to reach room temperature. Remove from storage one day before use.
- Rapid warming of liquid metal on top of an oven or by any other method is not recommended, but a temperature-controlled water bath may be used. Gallium-containing alloys are very corrosive when hot; their temperature should not exceed 65 °C (149 °F).
- Gallium-contained alloys have a specific shelf life and should be managed as a first-in, first-out (FIFO) product. Packaging should be labeled with date and time of opening.
- Gallium may be absorbed through the skin. Rubber or vinyl gloves should be worn at all times when handling gallium-containing alloys.
- It is not recommended to repackage gallium-containing alloys from their original packaging.
- As the liquid metal is removed from the packaging, it is recommended that the volume be replaced with dry argon gas to minimize the possibility of oxidation on the surface of the alloy.
- Indalloy Alloys Liquid at Room Temperature
- Thermal Interface Materials
- Kunquan, Ma; Jing, Liu (October 2007). "Liquid metal cooling in thermal management of computer chips". Frontiers of Energy and Power Engineering in China (Review Articledoi:10.1007/s11708-007-0057-3. ISSN 1673-7504.) 1 (4) (Higher Education Press, co-published with Springer-Verlag GmbH). pp. 384–402.
- Wade, K.; Banister, A. J. (1975). The Chemistry of ALUMINUM, GALLIUM, INDIUM, and THALLIUM, Pergamon Texts in Inorganic Chemistry, ASIN #B0007AXLOA 12.
- Lyon, Richard N., ed. (1952). Liquid Metals Handbook (2 ed.). Washington, D.C.
- Liu, T.; S., Prosenjit; Kim, C.-J. (April 2012). "Characterization of Nontoxic Liquid-Metal Alloy Galinstan for Applications in Microdevices". Journal of Microelectromechanical Systems (Journal Articledoi:10.1109/JMEMS.2011.2174421.) 21 (2) (IEEE). pp. 443–450.
- Liquid Metal Thermal Interface Materials