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The Lynch motor is a unique design of axial gap permanent magnet brushed DC electric motor. The motor design has a flat "pancake"-like appearance and was invented by Cedric Lynch from 1979–onwards, with the relevant patent filed on 18 December 1986. The design was developed into a full production item by Cedric Lynch and Trevor Lees in the early 1990s and manufactured by the Lynch Motor Company Ltd as the LEMCO motor. Cedric Lynch joined the Indian company Agni Motors in 2002 where it is built and sold as Agni motor. A further licensed design was made by Briggs & Stratton as the Etek DC Motor
The motor design achieves an electrical efficiency of over 90%. It is built using iron ferrite blocks sandwiched between strips of metal—instead of traditional copper coil windings—and is held together purely by the strength of the magnets within it. The design given a nominal continuous output of around 15 horsepower (11 kW) in a package weighing 11 kilograms (24 lb).
The traditional Lynch motor design has a spinning armature held on a spindle between two banks of eight fixed permanent magnets. Also stationary are eight brushes (four negative, four positive) on the front side which allow electric current from the power source to reach the armature.
The design of the Lynch motor armature is significantly different compared to other types of motor. The armature coils are formed from insulated copper strips each in a 'U' shape (like a tuning fork). One leg is then bent 45 degrees clockwise, while the other leg is bent 45 degrees anticlockwise. Each coil leg contains several bends before reaching the outside of the armature to be able to pass radially through the ferrite ring before the ends finish 90 degree apart. At the outer edge each copper strip has a crimp forming an electrical connection to its companion 90 degrees rotated. The inner edge of the copper strips have the insulation removed on the front face only, to form the commutator surface where the brushes make contact.
Between each copper coil leg are placed the pieces of the sub-divided and insulated iron ferrite cores making up the ferrite ring. The ferrite ring carries the magnetic flux between the fixed permanent magnets, without needing to use the copper strips (which carry electric current). As the armature spins, current flows from the one brush, into the commutator, outwards along one copper coil leg, which is sandwiched between the iron ferrite core pieces. When the current reaches the connecting crimp positioned on the outer edge, it transfers to a new leg on rear side of the armature and runs back to the centre, again sandwiched between ferrites 45-degrees out of phase from the previous ferrites. The electical current then arrives back at the centre, 90-degrees later and swaps sides back to the front face before reaching the corresponding brush (of the opposite electrical polarity) 135-degrees from the initial brush.
In the design of the Lynch motor armature, the iron laminations are made from individual thin rectangular pieces slotted together to form a full circular ring. Because magnetic flux passes sideways through the laminations along one axis only, it is possible to use grain-oriented material normally used in large transformers. This has much better magnetic properties along the grain orientation but worse properties in other directions. In a traditional electric motor it gives little or no benefit, but in the Lynch motor leads to higher efficiencies.
Small-scale production in 1988 with the electric vehicle conversion firm London Innovation and later with the Lynch Electric Motor Company (LEMCO). In 1989 four of them powered the boat An Stradag, driven by the Countess of Arran, to a world record speed for an electric boat of just over 80 kilometres per hour (50 mph). The motor was adopted by the Swiss company ASMO for use in its electric go-kart drive systems. Its efficiency extends the life of the batteries and so improves the economics of running an electric kart track.
The patents and license rights for the manufacturing of the Lynch motor are held by the Lynch IP company, which has sold a license to Briggs and Stratton to manufacture the ETEK motor.
LEMCO continued to manufacture motors and now trades under the name of LMC (Lynch Motor Company) which now owns the Lynch IP company and therefore all rights and patents pertaining to the motor.
Lynch motors are mentioned as being a unique product in the documentary "The White Diamond" about a lighter than air ship: "This is actually an interesting motor. It is designed by somebody called Lynch in England. He never went to University and doesn't know any mathematics and stuff like that, but he taught himself electrical engineering. And it turns out the motor he made is one of the world's leading motors in terms of power and mass. Lynch developed his own kind of algebra to do that but no other academic can understand what he's doing, but he seems to know more than many academics in electrical engineering departments because this motor is of very good performance ... the best that I could find."
- 2005 - ENV fuel cell motorcycle
- Orange Juice electric dragster with a unique four wheel drive unit.
- 30 July 2008 - Four of the LMC version of the Lynch motor where used in a modified G-Wiz by the show Top Gear to beat a Ford Mustang in a straight-line race to 100 mph.
- 12 June 2009, Rob Barber won the inaugural Manx TTxGP on an Agni Motors bike powered by an Agni motor, an improved version of the original Lynch motor.
- EP 0736232
- EP 0884826
- Germany number 69419528.6
- Great Britain number 0884826
- Japan number 3120083
- Europe number 98114008.0 (CH, DE, FR, GB, LI, IT)
- Wallace and Gromit's World of Invention - 6. A to B
- European patent EP0230759 A1, German patent DE3679802 D1, United States patent 4823039
- "Cedric Lynch and his Disc Armature Motors".
- "Challenges". Electric Boat Association.
- "AGNI Motors". ASMO Karts.
- "Lynch Motor Company Ltd".
- "Cedric Lynch - Inventor of the Lynch Motor". Agni Motors.
- The White Diamond - aviation documentary
- "ENV". Archived from the original on 2008-03-06.
- "design and innovation company - case studies". seymourpowell. Retrieved 2012-02-22.
- "Orange Juice Electric Drag Racing Team". Archived from the original on 2009-08-20.
- Electric Dragster with A123 Li-Ion Pack Sets Record on YouTube
- "Top Gear goes electric". Lynch Motor Company Ltd. 2008-07-30.