Molten carbonate fuel cell
Molten carbonate fuel cells (MCFCs) are currently being developed for natural gas, biogas (produced as a result of anaerobic digestion or biomass gasification), and coal-based power plants for electrical utility, industrial, and military applications. MCFCs are high-temperature fuel cells that use an electrolyte composed of a molten carbonate salt mixture suspended in a porous, chemically inert ceramic matrix of beta-alumina solid electrolyte (BASE). Since they operate at extremely high temperatures of 650 °C (roughly 1,200 °F) and above, non-precious metals can be used as catalysts at the anode and cathode, reducing costs.
Improved efficiency is another reason MCFCs offer significant cost reductions over phosphoric acid fuel cells (PAFCs). Molten carbonate fuel cells can reach efficiencies approaching 60%, considerably higher than the 37–42% efficiencies of a phosphoric acid fuel cell plant. When the waste heat is captured and used, overall fuel efficiencies can be as high as 85%.
Unlike alkaline, phosphoric acid, and polymer electrolyte membrane fuel cells, MCFCs don't require an external reformer to convert more energy-dense fuels to hydrogen. Due to the high temperatures at which MCFCs operate, these fuels are converted to hydrogen within the fuel cell itself by a process called internal reforming, which also reduces cost.
Molten carbonate fuel cells are not prone to poisoning by carbon monoxide or carbon dioxide — they can even use carbon oxides as fuel — making them more attractive for fueling with gases made from coal. Because they are more resistant to impurities than other fuel cell types, scientists believe that they could even be capable of internal reforming of coal, assuming they can be made resistant to impurities such as sulfur and particulates that result from converting coal, a dirtier fossil fuel source than many others, into hydrogen. Alternatively, because MCFCs require CO2 be delivered to the cathode along with the oxidizer, they can be used to electrochemically separate carbon dioxide from the flue gas of other fossil fuel power plants for sequestration.
The primary disadvantage of current MCFC technology is durability. The high temperatures at which these cells operate and the corrosive electrolyte used accelerate component breakdown and corrosion, decreasing cell life. Scientists are currently exploring corrosion-resistant materials for components as well as fuel cell designs that increase cell life without decreasing performance.
MTU fuel cell
The German company MTU Friedrichshafen presented an MCFC at the Hannover Fair in 2006. The unit weighs 2 tonnes and can produce 240 kW of electric power from various gaseous fuels, including biogas. If fueled by fuels that contain carbon such as natural gas, the exhaust will contain CO2 but will be reduced by up to 50% compared to diesel engines running on marine bunker fuel. The exhaust temperature is 400 °C, hot enough to be used for many industrial processes. Another possibility is to make more electric power via a steam turbine. Depending on feed gas type, the electric efficiency is between 12% and 19%. A steam turbine can increase the efficiency by up to 24%. The unit can be used for cogeneration.
- LLNL: The Carbon/Air Fuel Cell Conversion of Coal-Derived Carbons[dead link]
- MTU 240kW fuel cell[dead link] presented on the Hannover Fair 2006
- Logan Energy Limited integrate, install and operate all fuel cell technologies
- [dead link] molten carbonate fuel cells distributed generation challenge
-  presentation to Fourth Annual Conference on Carbon Capture and Sequestration