A proportional-integral-derivative controller (PID controller) is a control loop feedback mechanism (controller) widely used in industrial control systems. A PID controller calculates an "error" value as the difference between a measured process variable and a desired setpoint. The controller attempts to minimize the error by adjusting the process control outputs.
The PID controller algorithm involves three separate constant parameters, and is accordingly sometimes called three-term control: the proportional, the integral and derivative values, denoted P, I, and D. Simply put, these values can be interpreted in terms of time: P depends on the present error, I on the accumulation of past errors, and D is a prediction of future errors, based on current rate of change. The weighted sum of these three actions is used to adjust the process via a control element such as the position of a control valve, a damper, or the power supplied to a heating element.
In the absence of knowledge of the underlying process, a PID controller has historically been considered to be the best controller. By tuning the three parameters in the PID controller algorithm, the controller can provide control action designed for specific process requirements. The response of the controller can be described in terms of the responsiveness of the controller to an error, the degree to which the controller overshoots the setpoint, and the degree of system oscillation. Note that the use of the PID algorithm for control does not guarantee optimal control of the system or system stability.
Some applications may require using only one or two actions to provide the appropriate system control. This is achieved by setting the other parameters to zero. A PID controller will be called a PI, PD, P or I controller in the absence of the respective control actions. PI controllers are fairly common, since derivative action is sensitive to measurement noise, whereas the absence of an integral term may prevent the system from reaching its target value due to the control action.
- 1 History and applications
- 2 Control loop basics
- 3 PID controller theory
- 4 Loop tuning
- 5 Modifications to the PID algorithm
- 6 Limitations of PID control
- 7 Improvements
- 8 Cascade control
- 9 Alternative nomenclature and PID forms
- 10 Pseudocode
- 11 Notes
- 12 See also
- 13 References
- 14 External links
History and applications
PID controllers date to 1890s governor design. PID controllers were subsequently developed in automatic ship steering. One of the earliest examples of a PID-type controller was developed by Elmer Sperry in 1911, while the first published theoretical analysis of a PID controller was by Russian American engineer Nicolas Minorsky, in (Minorsky 1922). Minorsky was designing automatic steering systems for the US Navy, and based his analysis on observations of a helmsman, observing that the helmsman controlled the ship not only based on the current error, but also on past error and current rate of change; this was then made mathematical by Minorsky. His goal was stability, not general control, which significantly simplified the problem. While proportional control provides stability against small disturbances, it was insufficient for dealing with a steady disturbance, notably a stiff gale (due to droop), which required adding the integral term. Finally, the derivative term was added to improve control.
Trials were carried out on the USS New Mexico, with the controller controlling the angular velocity (not angle) of the rudder. PI control yielded sustained yaw (angular error) of ±2°, while adding D yielded yaw of ±1/6°, better than most helmsmen could achieve.
The Navy ultimately did not adopt the system, due to resistance by personnel. Similar work was carried out and published by several others in the 1930s.
In the early history of automatic process control the PID controller was implemented as a mechanical device. These mechanical controllers used a lever, spring and a mass and were often energized by compressed air. These pneumatic controllers were once the industry standard.
Electronic analog controllers can be made from a solid-state or tube amplifier, a capacitor and a resistor. Electronic analog PID control loops were often found within more complex electronic systems, for example, the head positioning of a disk drive, the power conditioning of a power supply, or even the movement-detection circuit of a modern seismometer. Nowadays, electronic controllers have largely been replaced by digital controllers implemented with microcontrollers or FPGAs.
Most modern PID controllers in industry are implemented in programmable logic controllers (PLCs) or as a panel-mounted digital controller. Software implementations have the advantages that they are relatively cheap and are flexible with respect to the implementation of the PID algorithm. PID temperature controllers are applied in industrial ovens, plastics injection machinery, hot stamping machines and packing industry.
Variable voltages may be applied by the time proportioning form of pulse-width modulation (PWM)—a cycle time is fixed, and variation is achieved by varying the proportion of the time during this cycle that the controller outputs +1 (or −1) instead of 0. On a digital system the possible proportions are discrete—e.g., increments of 0.1 second within a 2 second cycle time yields 20 possible steps: percentage increments of 5%; so there is a discretization error, but for high enough time resolution this yields satisfactory performance.
Control loop basics
A familiar example of a control loop is the action taken when adjusting hot and cold faucets to fill a container with water at a desired temperature by mixing hot and cold water. The person touches the water in the container as it fills to sense its temperature. Based on this feedback they perform a control action by adjusting the hot and cold faucets until the temperature stabilizes as desired.
The sensed water temperature is the process variable (PV). The desired temperature is called the setpoint (SP). The input to the process (the water valve position), and the output of the PID controller, is called the manipulated variable (MV) or the control variable (CV). The difference between the temperature measurement and the setpoint is the error (e) and quantifies whether the water in the container is too hot or too cold and by how much.
After measuring the temperature (PV), and then calculating the error, the controller decides how much to change the tap position (MV). Because the taps can be adjusted for anything from cool water through to very hot, this is an example of proportional control. In the event that water in the container is not heating quickly enough, the controller may try to speed up the process by opening up the hot water valve quite wide for a while. This is an example of derivative action.[dubious ] If the temperature of the container is settling out too low, despite a good flow of warm water, the controller may open the hot valve more and more as time goes by. This is an example of an integral control.
Making a change that is too large when the error is small will lead to overshoot. If the controller were to repeatedly make changes that were too large and repeatedly overshoot the target, the output would oscillate around the setpoint in either a constant, growing, or decaying sinusoid. If the amplitude of the oscillations increase with time then the system is unstable, whereas if they decrease the system is stable. If the oscillations remain at a constant magnitude the system is marginally stable.
In the interest of achieving a gradual convergence to the desired temperature (SP), the controller may damp the anticipated future oscillations by tempering its adjustments, or reducing the loop gain.
If a controller starts from a stable state with zero error (PV = SP), then further changes by the controller will be in response to changes in other measured or unmeasured inputs to the process that affect the process, and hence the PV. Variables that affect the process other than the MV are known as disturbances. Generally controllers are used to reject disturbances and to implement setpoint changes. Changes in feedwater temperature constitute a disturbance to the faucet temperature control process.
In theory, a controller can be used to control any process which has a measurable output (PV), a known ideal value for that output (SP) and an input to the process (MV) that will affect the relevant PV. Controllers are used in industry to regulate temperature, pressure, flow rate, chemical composition, weight, position, speed and practically every other variable for which a measurement exists.
PID controller theory
- This section describes the parallel or non-interacting form of the PID controller. For other forms please see the section Alternative nomenclature and PID forms.
The PID control scheme is named after its three correcting terms, whose sum constitutes the manipulated variable (MV). The proportional, integral, and derivative terms are summed to calculate the output of the PID controller. Defining as the controller output, the final form of the PID algorithm is:
- : Proportional gain, a tuning parameter
- : Integral gain, a tuning parameter
- : Derivative gain, a tuning parameter
- : Error
- : Time or instantaneous time (the present)
- : Variable of integration; takes on values from time 0 to the present .
The proportional term produces an output value that is proportional to the current error value. The proportional response can be adjusted by multiplying the error by a constant Kp, called the proportional gain constant.
The proportional term is given by:
A high proportional gain results in a large change in the output for a given change in the error. If the proportional gain is too high, the system can become unstable (see the section on loop tuning). In contrast, a small gain results in a small output response to a large input error, and a less responsive or less sensitive controller. If the proportional gain is too low, the control action may be too small when responding to system disturbances. Tuning theory and industrial practice indicate that the proportional term should contribute the bulk of the output change.
Because a non-zero error is required to drive it, a proportional controller generally operates with a steady-state error, referred to as droop.[note 1] Droop is proportional to the process gain and inversely proportional to proportional gain. Droop may be mitigated by adding a compensating bias term to the setpoint or output, or corrected dynamically by adding an integral term.
The contribution from the integral term is proportional to both the magnitude of the error and the duration of the error. The integral in a PID controller is the sum of the instantaneous error over time and gives the accumulated offset that should have been corrected previously. The accumulated error is then multiplied by the integral gain () and added to the controller output.
The integral term is given by:
The integral term accelerates the movement of the process towards setpoint and eliminates the residual steady-state error that occurs with a pure proportional controller. However, since the integral term responds to accumulated errors from the past, it can cause the present value to overshoot the setpoint value (see the section on loop tuning).
The derivative of the process error is calculated by determining the slope of the error over time and multiplying this rate of change by the derivative gain Kd. The magnitude of the contribution of the derivative term to the overall control action is termed the derivative gain, Kd.
The derivative term is given by:
Derivative action predicts system behavior and thus improves settling time and stability of the system. Derivative action is seldom used in practice though - by one estimate in only 20% of deployed controllers - because of its variable impact on system stability in real-world applications. For example, in the presence of severe measurement noise the derivative action will be erratic and can actually degrade control performance or stability. Large, sudden changes in the measured error (which typically occur when the set point is changed) cause a sudden, large control action stemming from the derivative term, which goes under the name of derivative kick. This problem can be ameliorated to a degree if the measured error is passed through a linear low-pass filter or a nonlinear but simple median filter.
Tuning a control loop is the adjustment of its control parameters (proportional band/gain, integral gain/reset, derivative gain/rate) to the optimum values for the desired control response. Stability (bounded oscillation) is a basic requirement, but beyond that, different systems have different behavior, different applications have different requirements, and requirements may conflict with one another.
PID tuning is a difficult problem, even though there are only three parameters and in principle is simple to describe, because it must satisfy complex criteria within the limitations of PID control. There are accordingly various methods for loop tuning, and more sophisticated techniques are the subject of patents; this section describes some traditional manual methods for loop tuning.
Designing and tuning a PID controller appears to be conceptually intuitive, but can be hard in practice, if multiple (and often conflicting) objectives such as short transient and high stability are to be achieved. Usually, initial designs need to be adjusted repeatedly through computer simulations until the closed-loop system performs or compromises as desired.
Some processes have a degree of nonlinearity and so parameters that work well at full-load conditions don't work when the process is starting up from no-load; this can be corrected by gain scheduling (using different parameters in different operating regions). PID controllers often provide acceptable control using default tunings, but performance can generally be improved by careful tuning, and performance may be unacceptable with poor tuning.
If the PID controller parameters (the gains of the proportional, integral and derivative terms) are chosen incorrectly, the controlled process input can be unstable, i.e., its output diverges, with or without oscillation, and is limited only by saturation or mechanical breakage. Instability is caused by excess gain, particularly in the presence of significant lag.
Generally, stabilization of response is required and the process must not oscillate for any combination of process conditions and setpoints, though sometimes marginal stability (bounded oscillation) is acceptable or desired.
The optimum behavior on a process change or setpoint change varies depending on the application.
Two basic requirements are regulation (disturbance rejection – staying at a given setpoint) and command tracking (implementing setpoint changes) – these refer to how well the controlled variable tracks the desired value. Specific criteria for command tracking include rise time and settling time. Some processes must not allow an overshoot of the process variable beyond the setpoint if, for example, this would be unsafe. Other processes must minimize the energy expended in reaching a new setpoint.
Overview of methods
There are several methods for tuning a PID loop. The most effective methods generally involve the development of some form of process model, then choosing P, I, and D based on the dynamic model parameters. Manual tuning methods can be relatively inefficient, particularly if the loops have response times on the order of minutes or longer.
The choice of method will depend largely on whether or not the loop can be taken "offline" for tuning, and on the response time of the system. If the system can be taken offline, the best tuning method often involves subjecting the system to a step change in input, measuring the output as a function of time, and using this response to determine the control parameters.
|Manual tuning||No math required; online.||Requires experienced personnel.|
|Ziegler–Nichols||Proven method; online.||Process upset, some trial-and-error, very aggressive tuning.|
|Software tools||Consistent tuning; online or offline - can employ computer-automated control system design (CAutoD) techniques; may include valve and sensor analysis; allows simulation before downloading; can support non-steady-state (NSS) tuning.||Some cost or training involved.|
|Cohen–Coon||Good process models.||Some math; offline; only good for first-order processes.|
If the system must remain online, one tuning method is to first set and values to zero. Increase the until the output of the loop oscillates, then the should be set to approximately half of that value for a "quarter amplitude decay" type response. Then increase until any offset is corrected in sufficient time for the process. However, too much will cause instability. Finally, increase , if required, until the loop is acceptably quick to reach its reference after a load disturbance. However, too much will cause excessive response and overshoot. A fast PID loop tuning usually overshoots slightly to reach the setpoint more quickly; however, some systems cannot accept overshoot, in which case an over-damped closed-loop system is required, which will require a setting significantly less than half that of the setting that was causing oscillation.
|Parameter||Rise time||Overshoot||Settling time||Steady-state error||Stability|
|Minor change||Decrease||Decrease||No effect in theory||Improve if small|
Another heuristic tuning method is formally known as the Ziegler–Nichols method, introduced by John G. Ziegler and Nathaniel B. Nichols in the 1940s. As in the method above, the and gains are first set to zero. The proportional gain is increased until it reaches the ultimate gain, , at which the output of the loop starts to oscillate. and the oscillation period are used to set the gains as shown:
These gains apply to the ideal, parallel form of the PID controller. When applied to the standard PID form, the integral and derivative time parameters and are only dependent on the oscillation period . Please see the section "Alternative nomenclature and PID forms".
PID tuning software
Most modern industrial facilities no longer tune loops using the manual calculation methods shown above. Instead, PID tuning and loop optimization software are used to ensure consistent results. These software packages will gather the data, develop process models, and suggest optimal tuning. Some software packages can even develop tuning by gathering data from reference changes.
Mathematical PID loop tuning induces an impulse in the system, and then uses the controlled system's frequency response to design the PID loop values. In loops with response times of several minutes, mathematical loop tuning is recommended, because trial and error can take days just to find a stable set of loop values. Optimal values are harder to find. Some digital loop controllers offer a self-tuning feature in which very small setpoint changes are sent to the process, allowing the controller itself to calculate optimal tuning values.
Other formulas are available to tune the loop according to different performance criteria. Many patented formulas are now embedded within PID tuning software and hardware modules.
Advances in automated PID Loop Tuning software also deliver algorithms for tuning PID Loops in a dynamic or Non-Steady State (NSS) scenario. The software will model the dynamics of a process, through a disturbance, and calculate PID control parameters in response.
Modifications to the PID algorithm
The basic PID algorithm presents some challenges in control applications that have been addressed by minor modifications to the PID form.
One common problem resulting from the ideal PID implementations is integral windup, where a large change in setpoint occurs (say a positive change) and the integral term accumulates an error larger than the maximal value for the regulation variable (windup), thus the system overshoots and continues to increase as this accumulated error is unwound. This problem can be addressed by:
- Initializing the controller integral to a desired value
- Increasing the setpoint in a suitable ramp
- Disabling the integral function until the PV has entered the controllable region
- Preventing the integral term from accumulating above or below pre-determined bounds
- Back-calculating the integral term to constrain the process output within feasible bounds.
Overshooting from known disturbances
For example, a PID loop is used to control the temperature of an electric resistance furnace where the system has stabilized. Now when the door is opened and something cold is put into the furnace the temperature drops below the setpoint. The integral function of the controller tends to compensate this error by introducing another error in the positive direction. This overshoot can be avoided by freezing of the integral function after the opening of the door for the time the control loop typically needs to reheat the furnace.
Replacing the integral function by a model based part
Often the time-response of the system is approximately known. Then it is an advantage to simulate this time-response with a model and to calculate some unknown parameter from the actual response of the system. If for instance the system is an electrical furnace the response of the difference between furnace temperature and ambient temperature to changes of the electrical power will be similar to that of a simple RC low-pass filter multiplied by an unknown proportional coefficient. The actual electrical power supplied to the furnace is delayed by a low-pass filter to simulate the response of the temperature of the furnace and then the actual temperature minus the ambient temperature is divided by this low-pass filtered electrical power. Then, the result is stabilized by another low-pass filter leading to an estimation of the proportional coefficient. With this estimation, it is possible to calculate the required electrical power by dividing the setpoint of the temperature minus the ambient temperature by this coefficient. The result can then be used instead of the integral function. This also achieves a control error of zero in the steady-state, but avoids integral windup and can give a significantly improved control action compared to an optimized PID controller. This type of controller does work properly in an open loop situation which causes integral windup with an integral function. This is an advantage if, for example, the heating of a furnace has to be reduced for some time because of the failure of a heating element, or if the controller is used as an advisory system to a human operator who may not switch it to closed-loop operation. It may also be useful if the controller is inside a branch of a complex control system that may be temporarily inactive.
A PI Controller (proportional-integral controller) is a special case of the PID controller in which the derivative (D) of the error is not used.
The controller output is given by
where is the error or deviation of actual measured value (PV) from the setpoint (SP).
- = proportional gain
- = integral gain
Setting a value for is often a trade off between decreasing overshoot and increasing settling time.
The lack of derivative action may make the system more steady in the steady state in the case of noisy data. This is because derivative action is more sensitive to higher-frequency terms in the inputs.
Without derivative action, a PI-controlled system is less responsive to real (non-noise) and relatively fast alterations in state and so the system will be slower to reach setpoint and slower to respond to perturbations than a well-tuned PID system may be.
Many PID loops control a mechanical device (for example, a valve). Mechanical maintenance can be a major cost and wear leads to control degradation in the form of either stiction or a deadband in the mechanical response to an input signal. The rate of mechanical wear is mainly a function of how often a device is activated to make a change. Where wear is a significant concern, the PID loop may have an output deadband to reduce the frequency of activation of the output (valve). This is accomplished by modifying the controller to hold its output steady if the change would be small (within the defined deadband range). The calculated output must leave the deadband before the actual output will change.
Set Point step change
The proportional and derivative terms can produce excessive movement in the output when a system is subjected to an instantaneous step increase in the error, such as a large setpoint change. In the case of the derivative term, this is due to taking the derivative of the error, which is very large in the case of an instantaneous step change. As a result, some PID algorithms incorporate the following modifications:
- Derivative of the process variable
- In this case the PID controller measures the derivative of the measured process variable (PV), rather than the derivative of the error. This quantity is always continuous (i.e., never has a step change as a result of changed setpoint). For this technique to be effective, the derivative of the PV must have the opposite sign of the derivative of the error, in the case of negative feedback control.
- Set point ramping
- In this modification, the setpoint is gradually moved from its old value to a newly specified value using a linear or first order differential ramp function. This avoids the discontinuity present in a simple step change.
- Set point weighting
- Set point weighting uses different multipliers for the error depending on which element of the controller it is used in. The error in the integral term must be the true control error to avoid steady-state control errors. This affects the controller's set point response. These parameters do not affect the response to load disturbances and measurement noise.
Limitations of PID control
While PID controllers are applicable to many control problems, and often perform satisfactorily without any improvements or even tuning, they can perform poorly in some applications, and do not in general provide optimal control. The fundamental difficulty with PID control is that it is a feedback system, with constant parameters, and no direct knowledge of the process, and thus overall performance is reactive and a compromise. While PID control is the best controller in an observer without a model of the process, better performance can be obtained by overtly modeling the actor of the process without resorting to an observer.
The most significant improvement is to incorporate feed-forward control with knowledge about the system, and using the PID only to control error. Alternatively, PIDs can be modified in more minor ways, such as by changing the parameters (either gain scheduling in different use cases or adaptively modifying them based on performance), improving measurement (higher sampling rate, precision, and accuracy, and low-pass filtering if necessary), or cascading multiple PID controllers.
PID controllers, when used alone, can give poor performance when the PID loop gains must be reduced so that the control system does not overshoot, oscillate or hunt about the control setpoint value. They also have difficulties in the presence of non-linearities, may trade-off regulation versus response time, do not react to changing process behavior (say, the process changes after it has warmed up), and have lag in responding to large disturbances.
Another problem faced with PID controllers is that they are linear, and in particular symmetric. Thus, performance of PID controllers in non-linear systems (such as HVAC systems) is variable. For example, in temperature control, a common use case is active heating (via a heating element) but passive cooling (heating off, but no cooling), so overshoot can only be corrected slowly – it cannot be forced downward. In this case the PID should be tuned to be overdamped, to prevent or reduce overshoot, though this reduces performance (it increases settling time).
Noise in derivative
A problem with the derivative term is that small amounts of measurement or process noise can cause large amounts of change in the output. It is often helpful to filter the measurements with a low-pass filter in order to remove higher-frequency noise components. However, low-pass filtering and derivative control can cancel each other out, so reducing noise by instrumentation is a much better choice. Alternatively, a nonlinear median filter may be used, which improves the filtering efficiency and practical performance. In some case, the differential band can be turned off in many systems with little loss of control. This is equivalent to using the PID controller as a PI controller.
The control system performance can be improved by combining the feedback (or closed-loop) control of a PID controller with feed-forward (or open-loop) control. Knowledge about the system (such as the desired acceleration and inertia) can be fed forward and combined with the PID output to improve the overall system performance. The feed-forward value alone can often provide the major portion of the controller output. The PID controller can be used primarily to respond to whatever difference or error remains between the setpoint (SP) and the actual value of the process variable (PV). Since the feed-forward output is not affected by the process feedback, it can never cause the control system to oscillate, thus improving the system response and stability.
For example, in most motion control systems, in order to accelerate a mechanical load under control, more force or torque is required from the prime mover, motor, or actuator. If a velocity loop PID controller is being used to control the speed of the load and command the force or torque being applied by the prime mover, then it is beneficial to take the instantaneous acceleration desired for the load, scale that value appropriately and add it to the output of the PID velocity loop controller. This means that whenever the load is being accelerated or decelerated, a proportional amount of force is commanded from the prime mover regardless of the feedback value. The PID loop in this situation uses the feedback information to change the combined output to reduce the remaining difference between the process setpoint and the feedback value. Working together, the combined open-loop feed-forward controller and closed-loop PID controller can provide a more responsive, stable and reliable control system.
PID controllers are often implemented with a "bumpless" initialization feature that recalculates an appropriate integral accumulator term to maintain a consistent process output through parameter changes.
In addition to feed-forward, PID controllers are often enhanced through methods such as PID gain scheduling (changing parameters in different operating conditions), fuzzy logic or computational verb logic.   Further practical application issues can arise from instrumentation connected to the controller. A high enough sampling rate, measurement precision, and measurement accuracy are required to achieve adequate control performance. Another new method for improvement of PID controller is to increase the degree of freedom by using fractional order. The order of the integrator and differentiator add increased flexibility to the controller.[clarification needed]
One distinctive advantage of PID controllers is that two PID controllers can be used together to yield better dynamic performance. This is called cascaded PID control. In cascade control there are two PIDs arranged with one PID controlling the setpoint of another. A PID controller acts as outer loop controller, which controls the primary physical parameter, such as fluid level or velocity. The other controller acts as inner loop controller, which reads the output of outer loop controller as setpoint, usually controlling a more rapid changing parameter, flowrate or acceleration. It can be mathematically proven that the working frequency of the controller is increased and the time constant of the object is reduced by using cascaded PID controllers.[vague].
For example, a temperature-controlled circulating bath has two PID controllers in cascade, each with its own thermocouple temperature sensor. The outer controller controls the temperature of the water using a thermocouple located far from the heater where it accurately reads the temperature of the bulk of the water. The error term of this PID controller is the difference between the desired bath temperature and measured temperature. Instead of controlling the heater directly, the outer PID controller sets a heater temperature goal for the inner PID controller. The inner PID controller controls the temperature of the heater using a thermocouple attached to the heater. The inner controller's error term is the difference between this heater temperature setpoint and the measured temperature of the heater. Its output controls the actual heater to stay near this setpoint.
The proportional, integral and differential terms of the two controllers will be very different. The outer PID controller has a long time constant – all the water in the tank needs to heat up or cool down. The inner loop responds much more quickly. Each controller can be tuned to match the physics of the system it controls – heat transfer and thermal mass of the whole tank or of just the heater – giving better total response.
Alternative nomenclature and PID forms
|This section does not cite any references or sources. (December 2012)|
Ideal versus standard PID form
The form of the PID controller most often encountered in industry, and the one most relevant to tuning algorithms is the standard form. In this form the gain is applied to the , and terms, yielding:
- is the integral time
- is the derivative time
In this standard form, the parameters have a clear physical meaning. In particular, the inner summation produces a new single error value which is compensated for future and past errors. The addition of the proportional and derivative components effectively predicts the error value at seconds (or samples) in the future, assuming that the loop control remains unchanged. The integral component adjusts the error value to compensate for the sum of all past errors, with the intention of completely eliminating them in seconds (or samples). The resulting compensated single error value is scaled by the single gain .
In the ideal parallel form, shown in the controller theory section
the gain parameters are related to the parameters of the standard form through and . This parallel form, where the parameters are treated as simple gains, is the most general and flexible form. However, it is also the form where the parameters have the least physical interpretation and is generally reserved for theoretical treatment of the PID controller. The standard form, despite being slightly more complex mathematically, is more common in industry.
In many cases, the manipulated variable output by the PID controller is a dimensionless fraction between 0 and 100% of some maximum possible value, and the translation into real units (such as pumping rate or watts of heater power) is both outside the PID controller proper, and not known with any accuracy. The process variable, however, is in dimensioned units such as temperature. It is common in this case to express the gain not as "output per degree", but rather in the form of a temperature which is "degrees per full output". This is the range over which the output changes from 0 to 1 (0% to 100%).
Basing derivative action on PV
In most commercial control systems, derivative action is based on PV rather than error. This is because the digitised version of the algorithm produces a large unwanted spike when the SP is changed. If the SP is constant then changes in PV will be the same as changes in error. Therefore this modification makes no difference to the way the controller responds to process disturbances.
Basing proportional action on PV
Most commercial control systems offer the option of also basing the proportional action on PV. This means that only the integral action responds to changes in SP. While at first this might seem to adversely affect the time that the process will take to respond to the change, the controller may be retuned to give almost the same response - largely by increasing . The modification to the algorithm does not affect the way the controller responds to process disturbances, but the change in tuning has a beneficial effect. Often the magnitude and duration of the disturbance will be more than halved. Since most controllers have to deal frequently with process disturbances and relatively rarely with SP changes, properly tuned the modified algorithm can dramatically improve process performance.
Tuning methods such as Ziegler-Nichols and Cohen-Coon will not be reliable when used with this algorithm. King describes an effective chart-based method.
Laplace form of the PID controller
Sometimes it is useful to write the PID regulator in Laplace transform form:
Having the PID controller written in Laplace form and having the transfer function of the controlled system makes it easy to determine the closed-loop transfer function of the system.
PID Pole Zero Cancellation
The PID equation can be written in this form:
When this form is used it is easy to determine the closed loop transfer function.
While this appears to be very useful to remove unstable poles, it is in reality not the case. The closed loop transfer function from disturbance to output still contains the unstable poles.
Another representation of the PID controller is the series, or interacting form
where the parameters are related to the parameters of the standard form through
- , , and
This form essentially consists of a PD and PI controller in series, and it made early (analog) controllers easier to build. When the controllers later became digital, many kept using the interacting form.
The analysis for designing a digital implementation of a PID controller in a microcontroller (MCU) or FPGA device requires the standard form of the PID controller to be discretized. Approximations for first-order derivatives are made by backward finite differences. The integral term is discretised, with a sampling time ,as follows,
The derivative term is approximated as,
Thus, a velocity algorithm for implementation of the discretized PID controller in a MCU is obtained by differentiating , using the numerical definitions of the first and second derivative and solving for and finally obtaining:
Here is a simple software loop that implements a PID algorithm:
previous_error = 0 integral = 0 start: error = setpoint - measured_value integral = integral + error*dt derivative = (error - previous_error)/dt output = Kp*error + Ki*integral + Kd*derivative previous_error = error wait(dt) goto start
In this example, two variables that will be maintained within the loop are initialized to zero, then the loop begins. The current error is calculated by subtracting the measured_value (the process variable or PV) from the current setpoint (SP). Then, integral and derivative values are calculated and these and the error are combined with three preset gain terms – the proportional gain, the integral gain and the derivative gain – to derive an output value. In the real world, this is D to A converted and passed into the process under control as the manipulated variable (or MV). The current error is stored elsewhere for re-use in the next differentiation, the program then waits until dt seconds have passed since start, and the loop begins again, reading in new values for the PV and the setpoint and calculating a new value for the error.
- The only exception is where the target value is the same as the value obtained when the proportional gain is equal to zero.
|This article needs additional citations for verification. (June 2009)|
||This article includes a list of references, but its sources remain unclear because it has insufficient inline citations. (January 2010)|
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