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Paint stripper, or paint remover, is a product designed to remove paint and other finishes and also to clean the underlying surface. The removal of paint containing lead may lead to lead poisoning and is regulated in the United States. Other paint removal methods involve mechanical (scraping or sanding) or heat (hot air, radiant heat, or steam).
Types of chemical paint removers
Chemical paint removers work only on certain types of finishes, and when multiple types of finishes may have been used on any particular surface, trial and error testing is typical to determine the best stripper for each application. Two basic categories of chemical paint removers are caustic and solvent.
Caustic paint removers, typically sodium hydroxide (also known as lye or caustic soda), work by breaking down the chemical bonds of the paint. Caustic removers must be neutralized or the new finish will fail prematurely. In addition, several side affects and health risks must be taken into account in using caustic paint removers.
Solvent paint strippers penetrate the layers of paint and break the bond between the paint and the object.
The principal active ingredient in historically common solvent paint strippers is dichloromethane, also called methylene chloride, which has serious health risks including death, is likely a carcinogen, and other risks.
Solvent strippers may also have formulations with orange oil (or other terpene solvents), N-methylpyrrolidone, esters such as dibasic esters (often dimethyl esters of shorter dicarboxylic acids, sometimes aminated, for example, adipic acid or glutamic acid), aromatic hydrocarbons, dimethylformamide, and other solvents are known as well. The formula differs according to the type of paint and the character of the underlying surface. Nitromethane is another commonly used solvent. Dimethyl sulfoxide is a less toxic alternative solvent used in some formulations.
The principle of paint strippers is penetration of the paint film by the molecules of the active ingredient, causing its swelling; this volume increase causes internal strains, which, together with the weakening of the layer's adhesion to the underlying surface, leads to separation of the layer of the paint from the substrate.
Various co-solvents are added to the primary active ingredient. These assist with penetration into the paint and its removal and differ according to the target paint. Ethanol is suitable for shellac, methyl ethyl ketone is used for cellulose nitrate, and phenol and cresols are employed in some industrial formulas. Benzyl alcohol is used as well.
Activators increase the penetration rate; for dichloromethane water is suitable, other choices are amines, strong acids or strong alkalis. The activator's role is to disrupt the molecular and intermolecular bonds in the paint film and assist with weakening it. Its composition depends on the character of the paint to be removed. Mineral acids are used for epoxy resins to hydrolyze their ether bonds. Alkaline activators are usually based on sodium hydroxide. Some cosolvents double as activators. Amine activators, alkalines weaker than inorganic hydroxides, are favored when the substrate could be corroded by strong acids or bases.
Surfactants assist with wetting the surface, increasing the area of where the solvent can penetrate the paint layer. Anionic surfactants (e.g., dodecyl benzenesulfonate or sodium xylene sulfonate) are used for acidic formulas, cationic or non-ionic are suitable for alkaline formulas. Paint strippers containing surfactants are excellent brush cleaners.
Thickeners are used for thixotropic formulas to help the mixture form gel that adheres to vertical surfaces and to reduce the evaporation of the solvents, thus prolonging the time the solvent can penetrate the paint. Cellulose-based agents, e.g., hydroxypropyl cellulose, are commonly used for mixtures that are not extremely acidic or basic; under such conditions cellulose undergoes hydrolysis and loses effectiveness, so fumed silica is used for these instead. Another possibility is using waxes (usually paraffin wax or polyethylene or polypropylene derivatives), or polyacrylate gels.
Corrosion inhibitors are added to the formula to protect the underlying substrate and the paint stripper storage vessel (usually a steel can) from corrosion. Dichloromethane decomposes with time to hydrochloric acid, which readily reacts with propylene oxide or butylene oxide and therefore is removed from the solution. Chromate-based inhibitors give the mixture a characteristic yellow color. Other possibilities include polyphosphates, silicates, borates and various antioxidants.
Sequestrants and chelating agents are used to "disarm" metal ions present in the solution, which could otherwise reduce the efficiency of other components, and assist with cleaning stains, which often contain metal compounds. The most common sequestrants used in paint strippers are EDTA, tributyl phosphate, and sodium phosphate.
Colorants maybe added.
Heat guns are an alternative to chemical paint strippers. Heated, softened paint clumps and is easier to contain. High temperature heat guns at 1,100 °F (593 °C) or more create toxic lead fumes in lead based paint, but low-temperature heat guns and 400 °F (204 °C) infrared paint removers do not create lead fumes. Fire is a possible hazard of using heat guns.
Steam can be used on large surfaces or items to be stripped, such as window sash, can be placed inside a steam box.
- Barry Chalofsky, "Making Sense of Paint Strippers: A Look at Changing Technologies for Going Beneath the Surface", Old-House Journal Vol. 29 no. 3, May–Jun 2001 58–61. http://books.google.com/books?id=k-af0BaxVFIC
- MacIsaac, J., Harrison, R., Krishnaswami, J., McNary, J., Suchard, J., Boysen-Osborn, M., Cierpich, H., Styles, L. and Shusterman, D. (2013), "Fatalities due to dichloromethane in paint strippers: A continuing problem". Am. J. Ind. Med. doi: 10.1002/ajim.22167 http://onlinelibrary.wiley.com/doi/10.1002/ajim.22167/abstract?deniedAccessCustomisedMessage=&userIsAuthenticated=false accessed 6/1/2013
- U. S. Department of Health and Human Services, National Toxicology Program (NTP), Report on Carcinogens, 12th Ed., 2011, 148. http://books.google.com/books?id=raW5FLj408QC
- United States Environmental Protection Agency, Office of Pollution Prevention and Toxics, Reducing lead hazards when remodeling your home September 1997, 14. http://books.google.com/books?id=SQQUAQAAMAAJ
- Petit, Georges, and Donald Grant. The manufacture and comparative merits of white lead and zinc white paints. London: Scott, Greenwood & Son;, 1907. 13. Print. This source states that lead vapors are given off around 400 °C (752 °F) http://www.mediafire.com/view/1xyimc3wdo3/manufacturecompa00petirich.pdf
- John, Leeke, "Getting up to speed on steam", Old-House Journal May–June 2006. 31-32. http://books.google.com/books?id=qW03wP0EynUC