Reflow oven

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A reflow oven is a machine used primarily for reflow soldering of surface mount electronic components to printed circuit boards (PCB).

Types of reflow ovens[edit]

Infrared and convection ovens[edit]

A graphical example of a convection reflow oven.

[1] The oven contains multiple zones, which can be individually controlled for temperature. Generally there are several heating zones followed by one or more cooling zones. The PCB moves through the oven on a conveyor belt, and is therefore subjected to a controlled time-temperature profile.

Convection Reflow Oven Detailed Description

The heat source is normally from ceramic infrared heaters, which transfers the heat to the assemblies by means of radiation. Ovens which also use fans to force heated air towards the assemblies (which are usually used in combination with ceramic infrared heaters) are called infrared convection ovens.

Some ovens are designed to reflow PCBs in an oxygen-free atmosphere. Nitrogen (N2) is a common gas used for this purpose. This minimizes oxidation of the surfaces to be soldered. A limitation of the Nitrogen reflow oven is that it takes many days to reduce Oxygen concentration to acceptable levels within the chamber. Thus Nitrogen ovens typically have Nitrogen pumped in at all times which increases costs.

Vapour phase oven[edit]

The heating of the PCBs is sourced by thermal energy emitted by the phase transition of a heat transfer liquid (e. g. PFPE) condensing on the PCBs. The liquid used is chosen with a desired boiling point in mind to suit the solder alloy to be reflowed.

Some advantages of vapour phase soldering are:

  • High energy efficiency due to the high heat transfer coefficient of vapour phase media
  • Soldering is oxygen-free. There is no need for any protective gas (e.g. nitrogen)
  • No overheating of assemblies. The maximum temperature assemblies can reach is limited by the boiling point of the medium.

This is also known as condensation soldering.

Thermal profiling[edit]

Thermal profiling is the act of measuring several points on a circuit board to determine the thermal excursion it takes through the soldering process. In the electronics manufacturing industry, SPC (Statistical Process Control) helps determine if the process is in control, measured against the reflow parameters defined by the soldering technologies and component requirements. [2]

See also[edit]

References and further reading[edit]

  1. ^ Girouard, Roland. "Mark5 Reflow Oven". Heller Industries Website. Heller Industries Inc. Retrieved 28 September 2012. 
  2. ^ http://www.ipc.org/TOC/IPC-7530.pdf
General references