Space Shuttle Enterprise
Enterprise at SLC-6 at Vandenberg AFB
|Contract award||July 26, 1972|
|Named after||USS Enterprise (NCC-1701) (Star Trek starship)|
|Status||Retired, on display at Intrepid Museum|
|First flight||ALT test flight on SCA
February 18, 1977
|Last flight||Ferry flight on SCA
April 27, 2012
|Time spent in space||
Never flew in space
Space Shuttle Enterprise
|Location:||New York City|
|Built by:||Rockwell International|
|Governing body:||Intrepid Museum|
|Added to NRHP:||March 13, 2013|
The Space Shuttle Enterprise (NASA Orbiter Vehicle Designation: OV-101) was the first Space Shuttle orbiter. It was built for NASA as part of the Space Shuttle program to perform test flights in the atmosphere. It was constructed without engines or a functional heat shield, and was therefore not capable of spaceflight. On September 17, 1976, the first full scale prototype was completed.
Originally, Enterprise had been intended to be refitted for orbital flight, which would have made it the second space shuttle to fly after Columbia. However, during the construction of Columbia, details of the final design changed, particularly with regard to the weight of the fuselage and wings. Refitting Enterprise for spaceflight would have involved dismantling the orbiter and returning the sections to subcontractors across the country. As this was an expensive proposition, it was determined to be less costly to build Challenger around a body frame (STA-099) that had been created as a test article. Similarly, Enterprise was considered for refit to replace Challenger after the latter was destroyed, but Endeavour was built from structural spares instead.
Differences between Enterprise and future shuttles
The design of OV-101 was not the same as that planned for OV-102, the first flight model; the aft fuselage was constructed differently, and it did not have the interfaces to mount OMS pods. A large number of subsystems—ranging from main engines to radar equipment—were not installed on Enterprise, but the capacity to add them in the future was retained, as NASA originally intended to refit the orbiter for spaceflight at the conclusion of its testing. Instead of a thermal protection system, its surface was primarily covered with simulated tiles made from polyurethane foam. Fiberglass was used for the leading edge panels in place of the reinforced carbon-carbon ones of spaceflight-worthy orbiters. Only a few sample thermal tiles and some Nomex blankets were real. Enterprise used fuel cells to generate its electrical power, but were not sufficient to power the orbiter for spaceflight.
Enterprise also lacked RCS thrusters (which were useless in atmospheric flight) and hydraulic mechanisms for the landing gear; the landing gear doors were simply opened through the use of explosive bolts and the gear dropped down solely by gravity. As it was only used for atmospheric testing, Enterprise featured a large air spike mounted on its nose cap which had been used on the U-2 spy plane.
|1972 July 26||Contract Award to North American Rockwell|
|1972 August 9||Construction authorization from NASA|
|1974 June 4||Start structural assembly of crew module at Downey plant|
|1974 August 26||Start structural assembly of aft fuselage at Downey plant|
|1975 March 27||Mid fuselage arrives at Palmdale from General Dynamics|
|1975 May 23||Wings arrive at Palmdale from Grumman|
|1975 May 25||Vertical stabilizer arrives at Palmdate from Fairchild Republic|
|1975 August 25||Start of Final Assembly|
|1975 September 9||Aft fuselage on dock, Palmdale|
|1975 October 31||Lower forward fuselage on dock, Palmdale|
|1975 December 1||Upper forward fuselage on dock, Palmdale|
|1976 January 16||Crew module on dock, Palmdale|
|1976 March 3||Payload bay doors on dock, Palmdale|
|1976 March 12||Complete final assembly and closeout systems installation|
|1976 March 15||Start functional checkout|
|1976 June||Complete functional checkout, start ground vibration and proof load tests|
|1976 September 17||Rollout from Palmdale|
|1976 October-November||Start systems retest, complete integrated systems checkout|
|1977 February 18||First captive flight|
|1977 August 12||First free flight|
Construction began on Enterprise on June 4, 1974. Designated OV-101, it was originally planned to be named Constitution and unveiled on Constitution Day, September 17, 1976. A letter-writing campaign by Trekkies to President Gerald Ford asked that the orbiter be named after the Starship Enterprise, featured on the television show Star Trek. Although Ford did not mention the campaign, the president, saying he was "partial to the name" Enterprise, directed NASA officials to change the name.
In mid-1976 the orbiter was used for ground vibration tests, allowing engineers to compare data from an actual flight vehicle with theoretical models.
On September 17, 1976, Enterprise was rolled out of Rockwell's plant at Palmdale, California. In recognition of its fictional namesake, Star Trek creator Gene Roddenberry and most of the principal cast of the original series of Star Trek were on hand at the dedication ceremony.
Approach and landing tests (ALT)
While at NASA Dryden Enterprise was used by NASA for a variety of ground and flight tests intended to validate aspects of the shuttle program. The initial nine-month testing period was referred to by the acronym ALT, for "Approach and Landing Test". These tests included a maiden "flight" on February 18, 1977, atop a Boeing 747 Shuttle Carrier Aircraft (SCA) to measure structural loads and ground handling and braking characteristics of the mated system. Ground tests of all orbiter subsystems were carried out to verify functionality prior to atmospheric flight.
The mated Enterprise/SCA combination was then subjected to five test flights with Enterprise unmanned and unactivated. The purpose of these test flights was to measure the flight characteristics of the mated combination. These tests were followed with three test flights with Enterprise manned to test the shuttle flight control systems.
On August 12, 1977, the space shuttle Enterprise flew on its own for the first time. Enterprise underwent four more free flights where the craft separated from the SCA and was landed under astronaut control. These tests verified the flight characteristics of the orbiter design and were carried out under several aerodynamic and weight configurations. The first three flights were flown with a tailcone placed at the end of Enterprise's aft fuselage, which reduced drag and turbulence when mated to the SCA. The final two flights saw the tailcone removed and mockup main engines installed. On the fifth and final glider flight, pilot-induced oscillation problems were revealed, which had to be addressed before the first orbital launch occurred.
Mated Vertical Ground Vibration Test (MGVT)
Following the conclusion of the ALT test flight program, on March 13, 1978, Enterprise was flown once again, but this time half way across the country to NASA's Marshall Space Flight Center (MSFC) in Alabama for the Mated Vertical Ground Vibration Testing (MGVT). The orbiter was lifted up on a sling very similar to the one used at Kennedy Space Center and placed inside the Dynamic Test Stand building, and there mated to the Vertical Mate Ground Vibration Test tank (VMGVT-ET), which in turn was attached to a set of inert Solid Rocket Boosters (SRB) to form a complete shuttle launch stack, and marked the first time in the program's history that all Space Shuttle elements, an Orbiter, an External Tank (ET), and two SRBs, were mated together. During the course of the program, Enterprise and the rest of the launch stack would be exposed to a punishing series of vibration tests simulating as closely as possible those expected during various phases of launch, some tests with and others without the SRBs in place.
Planned preparations for spaceflight
At the conclusion of this testing, Enterprise was supposed to be taken back to Palmdale for retrofitting as a fully spaceflight capable vehicle. Under this arrangement, Enterprise would be launched on its maiden spaceflight in July 1981 to launch a communications satellite and retrieve the Long Duration Exposure Facility, then planned for a 1980 release on the first operational orbiter, Columbia. Afterwards, Enterprise would conduct two Spacelab missions. However, in the period between the rollout of Enterprise and the rollout of Columbia, a number of significant design changes had taken place that meant retrofitting the prototype would end up being a much more intensive and expensive process than previously realised. As a consequence, NASA took the option to convert the incomplete Structural Test Article, numbered STA-099, which had been built to undergo a variety of stress tests, into a full up flight worthy orbiter, which became Challenger.
- Planned orbital missions
|1||July 16, 1981||STS-17||39-A||deployment of Intelsat V satellite and retrieval of Long Duration Exposure Facility|
|2||September 30, 1981||STS-20||39-A||Spacelab mission|
|3||November 25, 1981||STS-22||39-A||Spacelab mission|
Preparation for STS-1
Following the MGVT program and with the decision to not use Enterprise for orbital missions, it was ferried on April 10, 1978, to KSC. By June 1979, it was again mated with an external tank and solid rocket boosters (known as a boilerplate configuration) and tested in a launch configuration at Kennedy Space Center Launch Pad 39A for a series of fit checks of the facilities there.
With the completion of critical testing, Enterprise was returned to Rockwell's plant in Palmdale in October 1979 and was partially disassembled to allow certain components to be reused in other shuttles. After this period, Enterprise was returned to NASA's Dryden Flight Research Facility in September 1981. During 1983 and 1984, Enterprise underwent an international tour visiting France, Germany, Italy, the UK, Canada, and the American states of California, Alabama, and Louisiana (during the 1984 Louisiana World Exposition). It was also used to fit-check the never-used shuttle launch pad at Vandenberg AFB, California. Finally, on November 18, 1985, Enterprise was ferried to Washington, D.C., where it became property of the Smithsonian Institution.
After the Challenger disaster, NASA considered using Enterprise as a replacement. Refitting the shuttle with all of the necessary equipment for it to be used in space was considered, but NASA decided to use spares constructed at the same time as Discovery and Atlantis to build Endeavour.
In 2003 after the breakup of Columbia during re-entry, the Columbia Accident Investigation Board conducted tests at Southwest Research Institute, which used an air gun to shoot foam blocks of similar size, mass and speed to that which struck Columbia at a test structure which mechanically replicated the orbiter wing leading edge. They removed a fiberglass panel from Enterprise's wing to perform analysis of the material and attached it to the test structure, then shot a foam block at it. While the panel was not broken as a result of the test, the impact was enough to permanently deform a seal. Since the reinforced carbon-carbon (RCC) panel on Columbia had only 40% of the strength of the test panel from Enterprise, this result suggested that the RCC leading edge would have been shattered. Additional tests on the fiberglass were canceled in order not to risk damaging the test apparatus, and a panel from Discovery was tested to determine the effects of the foam on a similarly-aged RCC leading edge. On July 7, 2003, a foam impact test created a hole 41 by 42.5 cm (16 by 16.7 in) in the protective RCC panel. The tests clearly demonstrated that a foam impact of the type Columbia sustained could seriously breach the protective RCC panels on the wing leading edge.
The board determined that the probable cause of the accident was that the foam impact caused a breach of a reinforced carbon-carbon panel along the leading edge of Columbia's left wing, allowing hot gases generated during re-entry to enter the wing and cause structural collapse. This caused Columbia to spin out of control, breaking up with the loss of the entire crew.
Enterprise was stored at the Smithsonian's hangar at Washington Dulles International Airport before it was restored and moved to the newly built Smithsonian's National Air and Space Museum's Steven F. Udvar-Hazy Center at Dulles International Airport, where it was the centerpiece of the space collection. On April 12, 2011, NASA announced that Space Shuttle Discovery, the most traveled orbiter in the fleet, would be added to the collection once the Shuttle fleet was retired. On April 17, 2012, Discovery was transported by Shuttle Carrier Aircraft to Dulles from Kennedy Space Center, where it made several passes over the Washington D.C. metro area.
On December 12, 2011, ownership of the Enterprise was officially transferred to the Intrepid Sea, Air & Space Museum in New York City. In preparation for the anticipated relocation, engineers evaluated the vehicle in early 2010 and determined that it was safe to fly on the Shuttle Carrier Aircraft once again. At approximately 9:40 am Eastern Daylight Time on April 27, 2012 Enterprise took off from Dulles International Airport en-route to a fly-by over the Hudson River, New York's JFK International Airport, the Statue of Liberty, the George Washington and Verrazano-Narrows Bridges, and several other landmarks in the city, in an approximately 45-minute "final tour". At 11:23 am Eastern Daylight Time Enterprise touched down at JFK International Airport.
The mobile Mate-Demate Device and cranes were transported from Dulles to the ramp at JFK and the shuttle was removed from the SCA overnight on May 12, 2012, placed on a specially designed flat bed trailer and returned to Hangar 12. On June 3 a Weeks Marine barge took Enterprise to Jersey City. The Shuttle sustained cosmetic damage to a wingtip when a gust of wind blew the barge towards a piling. It was hoisted June 6 onto the Intrepid Museum in Manhattan.
The Enterprise went on public display on July 19, 2012, at the Intrepid Museum's new Space Shuttle Pavilion, a temporary shelter consisting of a pressurized, air-supported fabric bubble constructed on the aft end of the carrier's flight deck.
On October 29, 2012, storm surges from Hurricane Sandy caused Pier 86, including the Intrepid Museum's visitor center, to flood, and knocked out the museum's electrical power and both backup generators. The loss of power caused the Space Shuttle Pavilion to deflate, and high winds from the hurricane caused the fabric of the Pavilion to tear and collapse around the orbiter. Minor damage was spotted on the vertical stabilizer of the orbiter, as a portion of the tail fin above the rudder/speedbrake had broken off. The broken section was recovered by museum staff, who state the repairs should be quickly finished. While the pavilion itself will not be replaced for some time into 2013, the museum erected scaffolding and sheeting around Enterprise to protect it from the environment.
The Enterprise was listed on the National Register of Historic Places on March 13, 2013, reference number 13000071, in recognition of its role in the development of the Space Shuttle Program. The historic significance criteria are in space exploration, transportation, and engineering.
By April 2013, the damage sustained to Enterprise's vertical stabilizer had been fully repaired, and construction work on the structure for a new pavilion was under way. The pavilion and exhibit are scheduled to reopen on July 10, 2013.
- List of human spaceflights
- List of Space Shuttle crews
- List of space shuttle missions
- National Register of Historic Places listings in Manhattan from 14th to 59th Streets
- Timeline of Space Shuttle missions
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|Spacecraft named Enterprise|
|NASA Space Shuttle (1976–1985) • Virgin Space Ship (2009—) • Star Trek starships (Fictional)|