Space Shuttle orbiter
The Discovery orbiter approaches the ISS on STS-121
|Launch vehicle||Space Shuttle Solid Rocket Booster|
|Launch site||Kennedy Space Center|
|Homepage||Space Shuttle Home|
The Space Shuttle Orbiter was the orbital spacecraft of the Space Shuttle program operated by NASA, the space agency of the United States. The orbiter was a reusable winged "space-plane", a mixture of rockets, spacecraft, and aircraft. This space-plane could carry crews and payloads into low Earth orbit, perform on-orbit operations, then re-enter the atmosphere and land as a glider, returning its crew and any on-board payload to the Earth.
A total of six Orbiters were built for flight: Columbia, Challenger, Discovery, Atlantis, Endeavour and Enterprise. All were built by the Pittsburgh, PA based Rockwell International company. The first Orbiter to fly, Enterprise, took its maiden flight in 1977. Built solely for unpowered atmospheric test flights and landings, its take-off was from the back of a modified Boeing-747 cargo plane, the Shuttle Carrier Aircraft, while the remaining Orbiters were built for orbital space flights, launched vertically as part of the full Space Shuttle package. Enterprise was partially disassembled and retired after completion of critical testing.
Columbia was the first Orbiter to launch into space as a Space Shuttle, in 1981. The first launches of Challenger, Discovery, and finally Atlantis, followed in 1983, 1984 and 1985 respectively. In 1986, Challenger was destroyed in an accident after launch. Endeavour was built as Challenger's replacement, and was first launched in 1992. In 2003, Columbia was destroyed during re-entry, leaving just three remaining Orbiters. Discovery completed its final flight on March 9, 2011, and Endeavour completed its final flight on June 1, 2011. Atlantis completed the last ever Shuttle flight, STS-135, on July 21, 2011.
In addition to their crews and payloads, the reusable Orbiter carried most of the Space Shuttle System's liquid-fueled rocket propulsion system, but both the liquid hydrogen fuel and the liquid oxygen oxidizer for its three main rocket engines were fed from an external cryogenic propellant tank, and there were also two reusable large solid-fueled rocket boosters that helped to lift both the Orbiter and its external propellant tanks during approximately the first two minutes of its ascent into outer space. The orbiters also carried hypergolic fuels for use in their RCS systems and in the Orbital Manoeuvring System.
Attitude control system 
The Space Shuttle orbiter resembled an aircraft in its design, with a standard-looking fuselage and two double-delta wings, both swept at an angle of 81 degrees at their inner leading edges and 45 degrees at their outer leading edges. The vertical stabilizer of the Orbiter had a leading edge that was swept back at a 45-degree angle. There were four elevons mounted at the trailing edges of the delta wings, and the combination rudder and speed brake was attached at the trailing edge of the vertical stabilizer. These, along with a movable body flap, controlled the Orbiter during later stages of descent through the atmosphere and landing.
The Reaction Control System (RCS) was composed of 44 small liquid-fueled rocket thrusters and their very sophisticated computerized (fly-by-wire) flight control system, which utilized computationally intensive digital Kalman Filtering. This control system carried out the usual attitude control along the pitch, roll, and yaw axes during all of the flight phases of launching, orbiting, and re-entry. This system also executed any needed orbital maneuvers, including all changes in the orbit's altitude, orbital plane, and eccentricity. These were all operations that required a lot more power and energy than mere attitude control.
The forward rockets of the Reaction Control System, located near the nose of the Space Shuttle Orbiter, included 14 primary and two vernier RCS rockets. The aft RCS engines were located in the two Orbital Maneuvering System (OMS) pods at the rear of the Orbiter, and these included 12 primary and two vernier RCS engines in each pod. The RCS system provided the fine-pointing control of the Orbiter, and the RCS was used for the maneuvering during the rendezvous, docking, and undocking maneuvering with the International Space Station, or formerly with the Russian Mir space station. The RCS also controlled the attitude of the Orbiter during most of its re-entry into the Earth's atmosphere – until the air became dense enough that the elevons and the rudder became effective.
Pressurized cabin 
The Orbiter astronaut's crew cabin consisted of three levels: the flight deck, the mid-deck, and the utility area. The uppermost of these was the flight deck, in which sat the Space Shuttle's commander and co-pilot, with up to two mission specialists seated behind them. The mid-deck, which was below the flight deck, had three more seats for the rest of the crew members.
The galley, toilet, sleep locations, storage lockers, and the side hatch for entering and exiting the Orbiter were also located on the mid-deck, as well as the airlock. The airlock had an additional hatch into the Payload Bay. This airlock allowed two astronauts, wearing their Extravehicular Mobility Unit (EMU) space suits, to depressurize before a walk in space (EVA), and also to repressurize and re-enter the Orbiter at the conclusion of the EVA.
Three Space Shuttle Main Engines (SSMEs) were mounted on the Orbiter's aft fuselage in the pattern of an equilateral triangle. These three liquid-fueled engines could be swiveled 10.5 degrees vertically and 8.5 degrees horizontally during the rocket-powered ascent of the Orbiter in order to change the direction of their thrust. Hence, they steered the entire Space Shuttle, as well as providing rocket thrust towards orbit. The aft of the fuselage also housed three auxiliary power units (APU). The APUs chemically convert hydrazine fuel from liquid state to a gas, powering a hydraulic pump which supplies pressure for all of the hydraulic system, including the hydraulic sub-system that pointed the three main liquid-fueled rocket engines, under computerized flight control. The hydraulic pressure generated was also used to control all of the Orbiter's "aerosurfaces" (the elevons, rudder, air brake, etc.), to deploy the landing gear of the Orbiter, and to retract the umbilical hose connections located near the rear landing gear, which supply the Orbiter with liquid hydrogen and oxygen during the first and second stage of ascent.
Two Orbital Maneuvering System (OMS) thrusters were mounted in two separate pods in the Orbiter's aft fuselage, located between the SSMEs and the vertical stabilizer of the Orbiter. The OMS engines provided significant thrust for coarse orbital maneuvers, including insertion, circularization, transfer, rendezvous, deorbit, abort to orbit, and to abort once around. At lift-off, two solid rocket boosters (SRBs) are used to take the vehicle to an altitude of roughly 140,000 feet.
Electrical Power 
Electrical power for the orbiter's subsystems was provided by a set of 3 hydrogen-oxygen fuel cells which produced 28 volt DC power and was also converted into 115 volt 400 Hz three phase AC power (for systems that used AC power). These provided power to the entire Shuttle stack (including the SRBs and ET) from T-minus 3m30s up through the end of the mission. The hydrogen and oxygen for the fuel cells was kept in pairs of cryogenic storage tanks in the mid-fuselage underneath the payload bay liner, and a variable number of such tanks could be installed (up to 5) depending on the requirements of the mission. The 3 fuel cells were capable of generating 21 kilowatts of power continuously (or a 15-minute peak of 36 kilowatts) with the orbiter consuming an average of about 14 kilowatts of that power (leaving 7 kilowatts for the payload).
Additionally, the fuel cells provided potable water for the crew during the mission.
Thermal protection 
The orbiters are protected by Thermal Protection System (TPS) materials, that are developed by Rockwell Space Systems, inside and out, from the orbiter's outer surface to the cargo bay. The TPS protects it from the cold soak of −121 °C (−250 °F) in space to the 1649 °C (3000 °F) heat of re-entry.
The orbiter structure was made primarily from aluminum alloy, although the engine thrust structure was made from titanium alloy. The windows were made of aluminum silicate glass and fused silica glass, and comprised an internal pressure pane, a 1.3-inch-thick (33 mm) optical pane, and an external thermal pane. The windows were tinted with the same ink used to make American banknotes.
Landing gear 
The Space Shuttle Orbiter had three sets of landing gear (wheels, brakes, steering motors) which emerged downwards through doors in the heat shield. As a weight-saving measure, the gear could not be retracted once deployed. Since any premature extension of the landing gear would very likely have been catastrophic (as it opened through the heat shield layers), the landing gear could only be lowered by manual controls, and not by any automatic system. Similarly, since the Shuttle landed at high speed and could not abort its landing attempt, the gear had to deploy reliably on the first try every time. The gear were unlocked and deployed by triple redundant hydraulics, with the gear doors actuated by mechanical linkages to the gear strut. If all three hydraulic systems failed to release the landing gear uplocks within one second of the release command, pyrotechnic charges automatically cut the lock hooks and a set of springs deployed the gear.
There was a transporter to move Orbiters around on the ground when their landing gear was retracted.
The Space Shuttle Orbiter did not carry anti-collision lights, navigational lights, or landing lights, as the Orbiter always landed in areas that had been specially cleared by both the Federal Aviation Administration and the Air Force. The Orbiter nearly always landed at either Edwards Air Force Base (California) or near to the Patrick Air Force Base (Florida), although one mission – STS-3 – landed at the White Sands Space Harbor in New Mexico. Similar special clearances (no-fly zones) were also in effect at potential emergency landing sites, such as in Spain and in West Africa during all launches.
When an Orbiter landing was carried out at night, the runway was always strongly illuminated with light from floodlights and spotlights on the ground, making landing lights on the Orbiter unnecessary and also an unneeded spaceflight weight load. A total of 26 landings took place at night, the first being STS-8 in September 1983.
Markings and insignia 
The prototype orbiter Enterprise originally had a flag of the United States on the upper surface of the left wing and the letters "USA" in black on the right wing. The name "Enterprise" in black was painted on the payload bay doors just above the hinge and behind the crew module; on the aft end of the payload bay doors was the NASA "worm" logotype in gray. Underneath the rear of the payload bay doors on the side of the fuselage just above the wing is the text "United States" in black with a flag of the United States ahead of it.
The first operational orbiter, Columbia, originally had the same markings as Enterprise, although the letters "USA" on the right wing were slightly larger and spaced farther apart. Columbia also had black markings which Enterprise lacked on its forward RCS module, around the cockpit windows, and on its vertical stabilizer, and had distinctive black "chines" on the forward part of its upper wing surfaces, which none of the other orbiters had.
Challenger established a modified marking scheme for the shuttle fleet that would be matched by Discovery, Atlantis and Endeavour. The letters "USA" in black above an American flag were displayed on the left wing, with the NASA "worm" logotype in gray centered above the name of the orbiter in black on the right wing. Also, the name of the orbiter was inscribed not on the payload bay doors, but on the forward fuselage just below and behind the cockpit windows. This would make the name visible when the shuttle was photographed in orbit with the doors open.
In 1983, Enterprise had its wing markings changed to match Challenger, and the NASA "worm" logotype on the aft end of the payload bay doors was changed from gray to black. Some black markings were added to the nose, cockpit windows and vertical tail to more closely resemble the flight vehicles, but the name "Enterprise" remained on the payload bay doors as there was never any need to open them. Columbia had its name moved to the forward fuselage to match the other flight vehicles after STS-61-C, during the 1986–88 hiatus when the shuttle fleet was grounded following the loss of Challenger, but retained its original wing markings until its last overhaul (after STS-93), and its unique black wing "chines" for the remainder of its operational life.
Beginning in 1998, the flight vehicles' markings were modified to incorporate the NASA "meatball" insignia. The "worm" logotype, which the agency had phased out, was removed from the payload bay doors and the "meatball" insignia was added aft of the "United States" text on the lower aft fuselage. The "meatball" insignia was also displayed on the left wing, with the American flag above the orbiter's name, left-justified rather than centered, on the right wing. The three surviving flight vehicles, Discovery, Atlantis and Endeavour, still bear these markings as they head for retirement as museum displays in 2012. Enterprise became the property of the Smithsonian Institution in 1985 and was no longer under NASA's control when these changes were made, hence the prototype orbiter still has its 1983 markings and still has its name on the payload bay doors.
With the end of the shuttle program, plans were made to place the three remaining shuttle orbiters on permanent display. NASA Administrator Charles Bolden announced the disposition location of the orbiters on Tuesday April 12, 2011, the 50th anniversary of the first manned space flight and the 30th anniversary of the first flight of Columbia. Discovery went to the Smithsonian's Steven F. Udvar-Hazy Center, replacing Enterprise which was moved to the Intrepid Sea, Air & Space Museum in New York City. Endeavour went to the California Science Center in Los Angeles arriving on October 14, 2012. Atlantis went to the Kennedy Space Center visitor complex on November 2, 2012. Hundreds of other shuttle artifacts will be put on display at various other museums and educational institutions around the US.
Shuttle Orbiter Specifications (OV-105) 
- Crew: 6-8
- Length: 122 ft 2 in (37.24 m)
- Wingspan: 78 ft 6 in (23.79 m)
- Height: 58.58 ft (17.25 m)
- Empty weight: 151,205 lb (68,585kg)
- Useful load: 55,250 lb (25,060 kg)
- Max. takeoff weight: 240,000 lb (109,000 kg)
- Powerplant: 3 × Rocketdyne Block 2-A SSME liquid fueled rockets, 393,800 lbf (1.75 MN) each
The orbiter's maximum glide ratio/lift-to-drag ratio varied considerably with speed, ranging from 1:1 at hypersonic speeds, 2:1 at supersonic speeds, and reaching 4.5:1 at subsonic speeds during approach and landing.
Individual Space Shuttle orbiters were named in honor of antique sailing ships of the navies of the world, and they are also numbered using the NASA Orbiter Vehicle Designation system. Three of the names had also been borne by Apollo spacecraft in 1969–1972: Apollo 11 command module Columbia, Apollo 15 command module Endeavour, and Apollo 17 lunar module Challenger.
While all of the Orbiters are externally practically identical, they have minor differences in their interiors. New equipment for the Orbiters was installed in the same order that they underwent maintenance work, and the newer Orbiters were constructed by Rockwell International, under NASA supervision, with some more advanced, lighter in weight, structural elements. Thus, the newer Orbiters, such as the Atlantis and the Endeavour, had slightly more cargo capacity than the others.
||-||Shuttle Avionics Integration Laboratory, simulator for actual flight hardware and software system testing and training|
||Pathfinder||Orbiter Simulator for moving and handling tests. Currently on display at the U.S. Space & Rocket Center|
||–||Testbed for propulsion and fuel delivery systems|
||–||Structural test article used for stress and thermal testing, later became Challenger|
||Enterprise||First atmospheric free flight August 12, 1977. Used for approach and landing tests, not suitable for spaceflight. Currently located at the Intrepid Sea, Air & Space Museum|
- The Inspiration was an actual full-scale mock-up originally built and used to test clearance and various ground operations; currently displayed at Columbia Memorial Space Science Learning Center in Downey, California.
- The Pathfinder was an actual full-scale mock-up originally built and used to test clearance and various ground operations; currently displayed at Space Camp in Huntsville, Alabama.
- The Enterprise was a prototype designed to test Space Shuttle behavior in atmospheric flight. Currently located at the Intrepid Sea, Air & Space Museum
||Challenger||First launched April 4, 1983. Destroyed after take-off on January 28, 1986|
||Columbia||First launched April 12, 1981. Destroyed during re-entry on February 1, 2003|
||Discovery||First launched August 30, 1984. Currently on permanent display at the Steven F. Udvar-Hazy Center, at the Smithsonian National Air and Space Museum |
||Atlantis||First launched October 3, 1985. Will be placed on permanent display at the Kennedy Space Center Visitor Complex|
||Endeavour||First launched May 7, 1992. Will be placed on permanent display at the California Science Center|
- The Columbia first launched on April 12, 1981. On February 1, 2003, the Columbia burned and disintegrated during its re-entry during its 28th spaceflight.
- The Challenger first launched on April 4, 1983. On January 28, 1986 it disintegrated 73 seconds after launch on its 10th mission.
- The Discovery first launched on August 30, 1984. It flew 39 missions, and was NASA's Return to Flight vehicle, following the accidental destruction of the Challenger. The Discovery completed its last mission, STS-133, in March 2011. It is currently on display at the Smithsonian's National Air and Space Museum Steven F. Udvar-Hazy Center near Dulles International Airport.
- The Atlantis first launched on October 3, 1985. It flew 33 spaceflights including the final space shuttle mission, STS-135, in July 2011.
- The Endeavour first launched on May 7, 1992. It flew 25 spaceflights, the final being STS-134, launched May 16, 2011.
In addition to the test articles and orbiters produced for use in the Shuttle program, there are also various mock-up replicas on display throughout the world:
- Space Shuttle Explorer (honorary number OV-100), a full-scale replica of the entire orbiter at the Johnson Space Center's visitor facility in Houston, Texas
- Space Shuttle Adventure, a full-scale replica of an orbiter mid-deck and flight deck at Space Center Houston
- Space Shuttle America, a full-scale replica of a space shuttle for a theme park attraction since disassembled and removed
- Space Shuttle Resolution, a full-scale replica of a space shuttle crew-compartment, originally built to house a flight simulator but later used by Kennedy Space Center firefighters to practice rescue techniques.
Flight statistics 
|Flight days||Longest flight||First flight||Last flight|
|Enterprise||5||00d 00h 19m||00d 00h 05m||ALT-12||Aug 12, 1977||ALT-16||Oct 26, 1977|
|Shuttle||Flights||Flight days||Orbits||Longest flight||First flight||Last flight||Mir/ISS
|Columbia †||28||300d 17h 47m 15s||4,808||17d 15h 53m 18s||STS-1||Apr 12, 1981||STS-107 †||Jan 16, 2003||0 / 0|
|Challenger †||10||62d 07h 56m 15s||995||08d 05h 23m 33s||STS-6||Apr 04, 1983||STS-51-L †||Jan 28, 1986||0 / 0|
|Discovery||39||364d 22h 39m 29s||5,830||15d 02h 48m 08s||STS-41-D||Aug 30, 1984||STS-133||Feb 24, 2011||1 / 13|
|Atlantis||33||306d 14h 12m 43s||4,848||13d 20h 12m 44s||STS-51-J||Oct 03, 1985||STS-135||July 8, 2011||7 / 12|
|Endeavour||25||296d 03h 34m 02s||4,677||16d 15h 08m 48s||STS-49||May 07, 1992||STS-134||May 16, 2011||1 / 12|
|Total||135||1330d 18h 9m 44s||21,158||9 / 37|
See also 
- "Facts About the Space Shuttles". NASA.
- "HSF – The Shuttle". Spaceflight.nasa.gov. Retrieved July 17, 2009.
- "Orbital Maneuvering System". Science.ksc.nasa.gov. Retrieved July 17, 2009.
- Kulkarni, Nilesh; Krishnakumar, Kalmaje. "Spacecraft guidance, navigation, and control requirements for an intelligent plug-n-play avionics (PAPA) architecture". American Institute of Aeronautics and Astronautics. NASA Ames Research Center. Retrieved October 19, 2011.
- "Electrical Power System". Shuttle Reference Manual. NASA Human Spaceflight. Retrieved February 1, 2013.
- "NASA Tech Briefs, September 1998". NASA Tech Briefs. NASA. Retrieved September 27, 2011.
- "STS-113 Space Shuttle Processing Questions & Answers (NASA KSC)". Ksc.nasa.gov. November 15, 2002. Retrieved July 17, 2009.
- "www.kansascity.com". Web.archive.org. Archived from the original on January 17, 2008. Retrieved July 17, 2009.
- "NASA – Space Shuttle Night Landings". NASA. Retrieved July 23, 2011.
- Helvetica (Documentary). September 12, 2007.
- Weaver, David (April 12, 2011). "VNASA Announces New Homes For Shuttle Orbiters After Retirement". NASA. Retrieved April 12, 2011.
- "Orbiter Manufacturing and Assembly". NASA. "Rockwell's Palmdale assembly facility is where all the individual parts, pieces and systems came together and were assembled and tested"
- Builder's 'Resolution' a Labor of Love
|Wikimedia Commons has media related to: Space Shuttle orbiters|