Steam power during the Industrial Revolution
The steam engine was one of the most important technologies of the Industrial Revolution, although steam did not replace water power in importance in Britain until after the Industrial Revolution. From Englishman Thomas Newcomen's atmospheric engine, of 1712, through major developments by Scottish inventor and mechanical engineer James Watt, the steam engine began to be used in many industrial settings, not just in mining, where the first engines had been used to pump water from deep workings. Early mills had run successfully with water power, but by using a steam engine a factory could be located anywhere, not just close to water. Water power varied with the seasons and was not available at times due to freezing, floods and dry spells.
In 1775 Watt formed an engine-building and engineering partnership with manufacturer Matthew Boulton. The partnership of Boulton & Watt became one of the most important businesses of the Industrial Revolution and served as a kind of creative technical centre for much of the British economy. The partners solved technical problems and spread the solutions to other companies. Similar firms did the same thing in other industries and were especially important in the machine tool industry. These interactions between companies were important because they reduced the amount of research time and expense that each business had to spend working with its own resources. The technological advances of the Industrial Revolution happened more quickly because firms often shared information, which they then could use to create new techniques or products.
From mines to mills, steam engines found many uses in a variety of industries. The introduction of steam engines improved productivity and technology, and allowed the creation of smaller and better engines. After Richard Trevithick's development of the high-pressure engine, transport-applications became possible, and steam engines found their way into boats, railways, farms and road vehicles. Steam engines are an example of how changes brought by industrialization led to even more changes in other areas.
The development of the stationary steam engine was an essential early element of the Industrial Revolution, however it should be remembered that for most of the period of the Industrial Revolution the majority of industries still relied on wind and water power as well as horse and man-power for driving small machines.
- 1 Thomas Savery's steam pump
- 2 Thomas Newcomen's steam engine
- 3 James Watt's steam engines
- 4 Development after Watt
- 5 Major Applications
- 6 References
Thomas Savery's steam pump
The industrial use of steam power started with Thomas Savery in 1698. He constructed and patented in London the first engine, which he called the "Miner's Friend" since he intended it to pump water from mines. This machine used steam at 8 to 10 atmospheres (120–150 psi) and had no moving parts other than hand-operated valves. The steam once admitted into the cylinder was first condensed by an external cold water spray, thus creating a partial vacuum which drew water up through a pipe from a lower level; then valves were opened and closed and a fresh charge of steam applied directly on to the surface of the water now in the cylinder, forcing it up an outlet pipe discharging at higher level. The engine was used as a low-lift water pump in a few mines and numerous water works, but it was not a success since it was limited in pumping height and prone to boiler explosions. It did fill a specialty niche because it was lower in capital cost and in horsepower rating than piston engines.
Thomas Newcomen's steam engine
The first safe and successful steam power plant was introduced by Thomas Newcomen from 1712. Newcomen apparently conceived his machine quite independently of Savery, but as the latter had taken out a very wide-ranging patent, Newcomen and his associates were obliged to come to an arrangement with him, marketing the engine until 1733 under a joint patent. Newcomen's engine appears to have been based on Papin's experiments carried out 30 years earlier, and employed a piston and cylinder, one end of which was open to the atmosphere above the piston. Steam just above atmospheric pressure (all that the boiler could stand) was introduced into the lower half of the cylinder beneath the piston during the gravity-induced upstroke; the steam was then condensed by a jet of cold water injected into the steam space to produce a partial vacuum; the pressure differential between the atmosphere and the vacuum on either side of the piston displaced it downwards into the cylinder, raising the opposite end of a rocking beam to which was attached a gang of gravity-actuated reciprocating force pumps housed in the mineshaft. The engine's downward power stroke raised the pump, priming it and preparing the pumping stroke. At first the phases were controlled by hand, but within ten years an escapement mechanism had been devised worked by of a vertical plug tree suspended from the rocking beam which rendered the engine self-acting.
A number of Newcomen engines were successfully put to use in Britain for draining hitherto unworkable deep mines, with the engine on the surface; these were large machines, requiring a lot of capital to build, and produced about 5 hp. They were extremely inefficient by modern standards, but when located where coal was cheap at pit heads, opened up a great expansion in coal mining by allowing mines to go deeper. Despite their disadvantages, Newcomen engines were reliable and easy to maintain and continued to be used in the coalfields until the early decades of the nineteenth century. By 1729, when Newcomen died, his engines had spread to France, Germany, Austria, Hungary and Sweden. A total of 110 are known to have been built by 1733 when the joint patent expired, of which 14 were abroad. In the 1770s, the engineer John Smeaton built some very large examples and introduced a number of improvements. A total of 1,454 engines had been built by 1800.
James Watt's steam engines
A fundamental change in working principles was brought about by James Watt. With the close collaboration of Matthew Boulton, he had succeeded by 1778 in perfecting his steam engine which incorporated a series of radical improvements, notably, the use of a steam jacket around the cylinder to keep it at the temperature of the steam and, most importantly, a steam condenser chamber separate from the piston chamber. These improvements increased engine efficiency by a factor of about five, saving 75% on coal costs.
The Newcomen engine could not, at the time, be easily adapted to drive a rotating wheel, although Wasborough and Pickard did succeed in doing so in about 1780. However by 1783 the more economical Watt steam engine had been fully developed into a double-acting rotative type with a centrifugal governor, parallel motion and flywheel which meant that it could be used to directly drive the rotary machinery of a factory or mill. Both of Watt's basic engine types were commercially very successful.
By 1800, the firm Boulton & Watt had constructed 496 engines, with 164 driving reciprocating pumps, 24 serving blast furnaces, and 308 powering mill machinery; most of the engines generated from 5 to 10 hp. An estimate of the total power that could be produced by all these engines was about 11,200 hp. This was still only a small fraction of the total power generated in Britain by waterwheels (120,000 hp) and by windmills (15,000 hp). Newcomen and other steam engines generated at the same time about 24,000 hp.
Development after Watt
The development of machine tools, such as the lathe, planing and shaping machines powered by these engines, enabled all the metal parts of the engines to be easily and accurately cut and in turn made it possible to build larger and more powerful engines.
In the early 19th century after the expiration of Watt's patent, the steam engine underwent great increases in power due to the use of higher pressure steam which Watt had always avoided because of the danger of exploding boilers, which were in a very primitive state of development.
Until about 1800, the most common pattern of steam engine was the beam engine, built as an integral part of a stone or brick engine-house, but soon various patterns of self-contained portative engines (readily removable, but not on wheels) were developed, such as the table engine. Further decrease in size due to use of higher pressure came towards the end of the 18th Century when the Cornish engineer, Richard Trevithick and the American engineer, Oliver Evans, independently began to construct higher pressure (about 40 pounds per square inch (2.7 atm)) engines which exhausted into the atmosphere. This allowed an engine and boiler to be combined into a single unit compact and light enough to be used on mobile road and rail locomotives and steam boats.
Trevithick was a man of versatile talents, and his activities were not confined to small applications. Trevithick developed his large Cornish boiler with an internal flue from about 1812. These were also employed when upgrading a number of Watt pumping engines, greatly increasing power and productivity; this led to the highly efficient large Cornish engines that continued to be built right up to the end of the 19th Century.
The Corliss Engine
Due to the ever-increasing power demands of the 1800s, especially in manufacturing, innovations were made to existing steam engines and a number of entirely new steam engines were developed. Of these, few brought the high levels of horsepower and efficiency produced by the Corliss engine. Named after its inventor, George Henry Corliss, this stationary steam engine was introduced to the world in 1849. The engine boasted a number of desired features, including fuel efficiency (lowering cost of fuel by a third or more), low maintenance and maintenance costs, user-friendliness, high rates of power production, high thermal efficiency, and the ability to function under light, heavy, or varying loads while maintaining high velocity and uniform flow. While the engine was loosely based on existing steam engines keeping the simple piston-flywheel design, the majority of these features were brought about by the engine’s unique valves and valve gears. Unlike most engines employed during the era that were using mainly slide-valve gears, Corliss created his own system that used a wrist plate to control a number of different valves. Each cylinder was equipped with four valves, with exhaust and inlet valves at both ends of the cylinder. Through a precisely tuned series of events opening and closing these valves, steam is admitted and released at a precise rate allowing for linear piston motion. This provided the engine’s most notable feature, the automatic variable cut-off mechanism. This mechanism is what allowed the engine to function under varying loads without stalling, being damaged, or losing efficiency. Using a series of cam gears, which could adjust valve timing (essentially acting as a throttle), the engine’s speed and horsepower was adjusted. This proved extremely useful for most of the engine’s applications. In the textile industry, it allowed for production at much higher speeds while lowering the likelihood that threads would break. In metallurgy, the extreme and abrupt variations of load experienced in rolling mills were also countered by the technology. These examples demonstrate that the Corliss engine was able to lead to much higher rates of production, while preventing costly damages to machinery and materials. It was referred to as “the most perfect regulation of speed.” 
Corliss kept a detailed record of the production, collective horsepower, and sales of his engines up until the patent expired. He did this for a number of reasons, including tracking those who infringed on the patent rights, maintenance and upgrade details, and especially as data used to extend the patent. With this data, a more clear understanding of the engine’s influence is provided. By 1869, nearly 1200 engines had been sold, totaling 118,500 horsepower. Another estimated 60,000 horsepower was being utilized by engines that were created by manufacturers infringing on Corliss’s patent, bringing the total horsepower to roughly 180,000. This relatively small amount of engines produced 15% of the United States’ total 1.2 million horsepower. The mean horsepower for all Corliss engines in 1870 was 100, while the mean for all steam engines (including Corliss engines) was 30. Some very large engines even allowed for applications as large as 1,400 horsepower. Many were convinced of the Corliss engine’s benefits, but adoption was slow due to patent protection. When Corliss was denied a patent extension in 1870, it became a prevalent model for stationary engines in the industrial sector. By the end of the 19th century, the engine was already having a major influence on the manufacturing sector, where it made up only 10% of the sector’s engines, but produced 46% of the horsepower. The engine also became a model of efficiency outside of the textile industry as it was used for pumping the waterways of Pawtucket, Rhode Island in 1878 and by playing an essential role in the expansion of the railroad by allowing for very large-scale operations in rolling mills. Many steam engines of the 19th century have been replaced, destroyed, or repurposed, but the longevity of the Corliss engine is apparent today in select distilleries where they are still used as a power source.
Moving from Water to Steam Power
Water power, the world's preceding supply of power, continued to be an essential power source even during the height of steam engine popularity. The steam engine, however, provided many benefits that couldn’t be realized by relying solely on water power, allowing it to quickly become industrialised nations' dominant power source (rising from 5% to 80% of the total power in the US from 1838-1860). While many consider the potential for an increase in power generated to be the dominant benefit (with the average horsepower of steam powered mills producing four times the power of water powered mills), others favor the potential for agglomeration. Steam engines made it possible to easily work, produce, market, specialize, viably expand westward without having to worry about the less abundant presence of waterways, and live in communities that weren’t geographically isolated in proximity to rivers and streams. Cities and towns were now built around factories where steam engines served as the foundation for the livelihood of many of the citizens. By promoting the agglomeration of individuals, local markets were established and often met with impressive success, cities quickly grew and were eventually urbanized, the quality of living increased as infrastructure was put in place, finer goods could be produced as acquisition of materials became less difficult and expensive, direct local competition led to higher degrees of specialization, and labor and capital were in rich supply. In some counties where the establishments utilized steam power, population growths were even seen to increase. These steam powered towns encouraged growth locally and on the national scale, further validating the economic importance of the steam engine.
American Steam Locomotives
Americans utilized the steam engine in trains in order to make transportation more effective, especially in the trading of goods and commodities. In 1828, Horatio Allen purchased a steam engine from the Robert Stephenson & Company, named America, and shipped it to Delaware & Hudson Canal Company. It was the beginning of the history of American steam locomotive. Later in 1830, the first steam locomotive was created and was named “Tom Thumb”. It had a speed of 18 miles per hour. http://inventors.about.com/library/inventors/bl_tom_thumb.htm On August 28, 1830 it pulled a carriage of passenger trains the on American railroad, which also made it the first passenger train. Several months later, the South Carolina Railroad began regular service with a four-wheel steam locomotive, named the Best Friend of Charleston. In 1832, the first Baldwin locomotive with a four-wheel engine made its way to the rails. However, when this steam locomotive ran on the railroad, it encountered prototype problems that ended up making the locomotive too costly to care for. In 1834, Miller improved the steam locomotive, making it more cost efficient. He ordered a new engine, named E.L. Miller, that carried a 4-2-0 wheel arrangement. While initially a success, later changes needed to be made to make it more efficient. In 1836, Henry Campbell tried to use 4-4-0 model to distribute the weight over rails more effectively, however it was an unsuccessful as the eight wheels were not able to fit the uneven track contours. Finally, in 1838, Joseph Harrison Jr. employed the weight equalization method to solve this problem and allow the eight wheels to adapt to the uneven track contours by moving independently through pivoted arms.
In the 1840s, more locomotive builders appeared. Almost 150 firms ran the locomotive business. Affected by competition, the firms’ improvements led to powerful locomotives, such as the Gowan and Marx. This famous train had an average speed of only 9.82 miles per hour, but was able to carry 423 tons of cargo - equaling forty times the weight of the engine. The Camelback locomotive (1853) was the first steam locomotive with eight wheels, which became the model for the following steam locomotives.
By 1860, roughly 4800 steam locomotives had made their way to the American rail system. Engineers worked to improve steam locomotives in order to make them faster and more capable of the transport of heavier goods and commodities. This was largely due to anthracite (hard) coal being replaced by bituminous (soft) coal as the engines’ fuel source, as the hard coal supplied less heat than the soft coal. This led to changes in the size of the train’s firebox. The newly designed trains, called camelbacks or Mother Hubbards, were born of these innovations and carried a wide range of wheel arrangements and access to low grade coal cost.
One of the most influential innovations in steam locomotive history was the introduction of the valve gear to the engine. Initially only six trains utilized the side valve engine, but eventually the popular Walschaerts valve gear became widely used. “During each stroke of the power piston, the valve allows inlet steam into one of the passages at either end of the valve while simultaneously opening the other passage for exhaust steam, which later flows through the center of the valve. The slide valve( also called D-valve) oscillated inside a rectangular chamber, whereas the piston valve was contained within a circular cylinder and thus could operate at much greater steam pressure than the slide valve.”  As the steam pressure in boiler increased, the previous steam engines became less effective and were unable to generate a seal in two flat surfaces. Later, in 1874, Swiss-born designer Anatole Mallet patented a new steam locomotive and built the first articulated engine in 1889. His engine had two different designs: simple and compound. The simple engine, which became popular in the US, forced steam through two different pressure cylinders before exhaustion. The first cylinder maintained higher pressures, while the second was larger and maintained lower pressures. The compound engines increased the air pressure, allowing the engines to become more powerful. In 1893, the famous New York Central engine No. 999 was completed. It could haul a massive 361,000 lb. train from New York to Buffalo at the rate of 64.22 miles per hour and was regarded the fastest steam train in the world. http://www.germansteam.co.uk/german-steam/Tonup/Tonup.html
As the development of the locomotive in America unfolded, the locomotives became increasingly faster, which allowed transportation to more fully contribute to the American economy. Steam power also had a strong effect on immigration and westward expansion.
Cost of the Steam Locomotives
Here is a chart showed the different trains on a 100-mile run:
|One Car, 50 passengers||Four Cars, 200 passengers||Merchandise, 100 tons|
|Wages of Engineer||$250||$250||$333|
|Wages of Fireman||125||125||167|
|Wages of Conductor||200||200||200|
|Wages of Baggage Master and Brakemen||150||400|
|Wages of Brakemen for Freight||500|
|Oil, Waste & Water||200||225||350|
|Repairs of Engine||300||500||800|
|Repairs and refitting Cars||200||800||1000|
|Sundries and extra||500||600||800|
|Wages of Stat'n and Sw'chmen & gen'l Expenses not included above||800||1000||2500|
|Expenses of Roadway and Renewal of Track||1000||1500||2500|
Diversifying factors made the measurement of the capacity of the steam locomotive unavailable in one comprehensive estimator. Horsepower and tractive force are regarded as positive common measurement of the locomotive power. From 1830, when the first American steam locomotive emerged, to the year diesel train was invented, the power of the steam locomotive improved enormously. Every effort that designers made were remarkable in steam locomotive's history. The 4-4-0 could be a representative from 1865 to 1875. It carried 14 by 16 inch cylinders and a steam power of up to 90 lbs. It could pull a 450-ton train at 15 miles an hour. Other trains like the 2-8-0 and the 2-6-0 were serviced for exaggerated weight transportation. The 2-6-0 had 50 percent more tractive power than the 4-4-0. The 2-8-0 was able to move 80 or 90 train cars ( 1,000 tons) at 14 miles an hour.
This period of economic growth, which was ushered in by the introduction and adoption of the steamboat, was one of the greatest ever experienced in the United States. Around 1815, steamboats began to replace barges and flatboats in the transport of goods around the United States. Prior to the steamboat, rivers were generally only used in transporting goods from east to west, and from north to south as fighting the current was very difficult and often impossible. Non-powered boats and rafts were assembled up-stream, would carry their cargo down stream, and would often be disassembled at the end of their journey; with their remains being used to construct homes and commercial buildings.
Following the advent of the steamboat, the United States saw an incredible growth in the transportation of goods and people, which was key in westward expansion. Prior to the steamboat, it could take between three and four months to make the passage from New Orleans to Louisville, averaging twenty miles a day. With the steamboat this time was reduced drastically with trips ranging from twenty-five to thirty-five days. This was especially beneficial to farmers as their crops could now be transported elsewhere to be sold. The steamboat also allowed for increased specialization. Sugar and Cotton were shipped up north while goods like poultry, grain and pork were shipped south. Unfortunately, the steamboat also aided in the internal slave trade.
With the steamboat came the need for an improved river system. The natural river system had features that either weren’t compatible with steamboat travel, or were only available during certain months when rivers were higher. Some obstacles included rapids, sandbars, shallow waters and waterfalls. To over come these natural obstacles, a network of canals, locks and dams was constructed. This increased demand for labor spurred tremendous job growth along the rivers. One of the most notable projects from this era was the Erie Canal, which was completed in 1825.
The economic benefits of the steamboat extended far beyond the construction of the ships themselves, and the goods they transported. These ships led directly to growth in the coal and insurance industries, along with creating demand for repair facilities along the rivers. Additionally the demand for goods in general increased as the steamboat made transport to new destinations both wide reaching and efficient.
Steamboat and Water Transport
After the first steamboat was invented and achieved a number of successful trials, it was quickly adopted and led to an even quicker change in the way of water transport. In 1814, the city of New Orleans recorded 21 steamboat arrivals, but over the course of the following 20 years that number exploded to more than 1200. The steamboat’s role as a major transportation source was secured. The transport sector saw enormous growth following the steam engine's application, leading to major innovations in canals, steamboats, and railroads. The steamboat and canal system revolutionized trade of the United States. As the steamboats gained popularity, enthusiasm grew for the building of canals. In 1816, the US had only 100 miles of canals. This needed to change, however, as the potential increase in traded goods from east to west convinced many that canals were a necessary connection between the Mississippi-Ohio waterways with the Great Lakes. The first major canal project, the Erie Canal, spanned 363 miles and connected Buffalo and Albany, New York. Through the Erie Canal, New York City was linked, by the Hudson River in the East, and the Great Lakes in the West, all the way to Ohio. The Erie Canal was a very successful program. After its completion, the average freight costs from Buffalo to New York City fell from 19 cents per ton per mile to 2 to 3 cents during the 1830s. The Erie Canal changed the way of water transport and the fortunes of some cities. It became a symbol of America, and the steamboat a symbol of Western civilization and the Transport Revolution.
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