Sterility assurance level
For example, medical device manufacturers design their sterilization processes for an extremely low SAL—i.e., "one in a million" devices should be nonsterile. SAL also describes the killing efficacy of a sterilization process. A very effective sterilization process has a very low SAL.
In microbiology it is impossible to prove that all organisms have been destroyed, because they could merely be undetectable. There are two causes for this:
- Not being incubated in their preferred environment
- Their existence was never discovered
Therefore SALs are used to describe the probability that a given sterilization process has destroyed all of the microorganisms.
Mathematically, SALs referring to probability are usually very small numbers, and thus are properly expressed as negative exponents. For example, "The SAL of this process is 10 to the minus six". SALs referring to the sterilization efficacy are usually much larger numbers and so are properly expressed as positive exponents ("The SAL of this process is 10 to the six"). In this usage, the negative effect of the process is sometimes inferred by using the word "reduction" (i.e., "This process gives a six-log reduction").
SALs can be used to describe the microbial population that was destroyed by the sterilization process. Each log reduction (10−1) represents a 90% reduction in microbial population. A process that achieves a "6-log reduction" (10−6) will theoretically reduce a population from one million organisms to very close to zero. It is common to employ overkill cycles to provide the greatest assurance of sterility for critical products such as implantable devices.
SALs describing the "Probability of a Non-Sterile Unit" are expressed more specifically in some literature.
- Agalloco, James; Akers, James; Madsen, Russell (October 2004), Aseptic Processing: A Review ofCurrent Industry Practice, http://www.pharmtech.com
- Mosley, Gregg (May 2008), "Sterility Assurance Level (SAL) - The term and its definition continues to cause confusion in the industry", PMF Newsletter (Pharmaceutical Microbiology Forum) 14 (5)
- Additional Sterilization Comments
- The following simplified summary may be used to explain these concepts in F0 an easily understood manner