Suspension (motorcycle)

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A motorcycle's suspension serves a dual purpose: contributing to the vehicle's handling and braking, and providing safety and comfort by keeping the vehicle's passengers comfortably isolated from road noise, bumps and vibrations.

The typical motorcycle has a pair of fork tubes for the front suspension, and a swingarm with one or two shock absorbers for the rear suspension.[1]

Front suspension[edit]

The most common form of front suspension for a modern motorcycle is the telescopic fork. Other fork designs are girder forks, suspended on sprung parallel links (not common since the 1940s) and bottom leading link designs, not common since the 1960s.

Vincent Black Lightning with Girdraulic front suspension

Some manufacturers (e.g. Greeves) used a version of the swinging arm for front suspension on their motocross designs. A single-sided version of the idea is also used in motor scooters such as the Vespa.

The Hub-center steering as developed by Ascanio Rodorigo, on a concept associated to Massimo Tamburini is a complex front swingarm alternative system that entails suspension and steering, as seen in projects such as Bimota Tesi and Vyrus motorcycles.

Telescopic forks[edit]

In 1934 Nimbus was the first manufacturer to produce a motorcycle with hydraulically damped telescopic forks. Most motorcycles today use telescopic forks for the front suspension. The forks can be most easily understood as simply large hydraulic shock absorbers with internal coil springs. They allow the front wheel to react to imperfections in the road while isolating the rest of the motorcycle from that motion.

Telescopic forks on a 1969 BMW

The top of the forks are connected to the motorcycle's frame in a triple tree clamp (otherwise known to British riders as the top yoke and bottom yoke), which allows the forks to be turned in order to steer the motorcycle.

The bottom of the forks are connected to the front axle around which the front wheel spins.

On typical telescopic forks, the upper portion, known as the fork tubes, slide inside the fork bodies, which are the lower part of the forks. As the tubes slide in and out of the body they are telescoping, thus the term telescopic forks. The fork tubes must be smooth to seal the fork oil inside the fork, and typically have a mirrored finish, though some fork tubes, especially those on off-road motorcycles, are enclosed in plastic protective sleeves, known as gaiters.

"Upside-down" (USD) forks, also known as inverted forks, are installed inverted compared to conventional telescopic forks. The slider bodies are at the top, fixed in the triple clamps, and the stanchion tubes are at the bottom, fixed to the axle. This USD arrangement has two advantages: (i) it decreases the unsprung weight of the motorcycle; and (ii) it increases torsional stiffness, which can improve handling. Two disadvantages of USD forks are: (i) they are more expensive than conventional telescopic forks; and (ii) they are liable to lose all their damping oil should an oil seal fail. USD forks are typically found on sportbikes, though the Honda Valkyrie featured USD forks.

Pre-load adjustment[edit]

Motorcycle suspensions are designed so that the springs are always under compression, even when fully extended. Pre-load is used to adjust the initial position of the suspension with the weight of the motorcycle and rider acting on it.

The difference between the fully extended length of the suspension and the length compressed by the weight of the motorcycle and rider is called "total sag" or "race sag". Total sag is set to optimize the initial position of the suspension to avoid bottoming out or topping out under normal riding conditions. "Bottoming out" occurs when the suspension is compressed to the point where it mechanically cannot compress any more. Topping out occurs when the suspension extends fully and cannot mechanically extend any more. Increasing pre-load increases the initial force on the spring thereby reducing total sag. Decreasing pre-load decreases the initial force in the spring thereby increasing total sag.

Some motorcycles allow adjustment of pre-load by changing the air pressure inside the forks. Valves at the top of the forks allow air to be added or released from the fork.[2] More air pressure gives more pre-load, and vice versa.

Damping adjustment[edit]

Some telescopic forks have external adjustments for damping. The adjuster controls a bleed valve to bypass the cartridge. When closed, all oil must travel through the cartridge, when opened it allows some of the oil to bypass the cartridge, reducing damping.

Fork oil[edit]

Since forks act as hydraulic dampers, changing the weight of the fork oil will alter the damping rate.

Cartridge forks[edit]

Cartridge forks use internal cartridges with a valving system. The valve will have a number of shims of varying thiknesses that cover the orifices in the valve to control the damping of the fork on high and low speed bumps.

Some of the leaf springs lift with little force allow fluid to flow through the orifice. Other springs require greater force to lift and allow flow. This gives the fork digressive damping, allowing it to be stiff over small bumps, but get relatively softer over larger bumps.

Also, the springs only allow flow in one direction, so one set of springs controls compression damping, and another rebound damping. This allows the dampings to be set separately.

Cartridge emulators are aftermarket parts that make non-cartrdige forks behave like cartridge forks, although they generally use a single coil spring rather than a stack of leaf springs.

Gas-charged cartridge forks[edit]

In 2007 the gas-charged bolt-in cartridge set for modern sportbike forks became available. This kit is legal for supersport styled classes of racing, which regulations do not allow a complete fork replacement, and force competitors to use the stock fork casings.

Brake dive[edit]

Applying the brakes of a moving motorcycle increases the load borne by the front wheel and decrease the load borne by the rear wheel due to a phenomenon called load transfer. For a detailed explanation and a sample calculation, see the braking section of the Bicycle and motorcycle dynamics article.

BMW's 1955-1969 Earles fork eliminated and reversed brake dive

If the motorcycle is equipped with telescopic forks, the added load on the front wheel is transmitted through the forks, which compress. This shortening of the forks causes the front end of the bike to move lower, and this is called brake dive. telescopic forks are particularly prone to this, unlike leading link designs.

Brake dive can be disconcerting to the rider, who may feel like he or she is about to be thrown over the front of the motorcycle. If the bike dives so far as to bottom out the front forks, it can also cause handling and braking problems. One of the purposes of a suspension is to help maintain contact between the tire and road. If the suspension has bottomed out, it is no longer moving as it should, and is no longer helping to maintain contact.

While excessive brake dive is disconcerting, and bottoming out can cause loss of traction, a certain amount of brake dive reduces the rake and trail of the motorcycle, allowing it to more easily turn. This is especially important to racers trail braking on entrance to corners.

Brake dive with telescopic forks can be reduced by either increasing the spring rate of the fork springs, or increasing the compression damping of the forks. However, all of these changes make the motorcycle less pleasant to ride on rough roads, since the front end will feel stiffer, in the 1980s various manufacturers attempted to get round this by methods of anti-dive such as:

  • ACT: Developed by Marzocchi and fitted to Buell motorcycles such as the Buell RR 1200 (1988).
  • ANDF (Anti Nose Dive Forks): This was fitted to a number of Suzuki GSX models and the RG250.
  • AVDS (Automatic Variable Damping System): This was fitted to a number of Kawasaki motorcycles.
  • NEAS (New Electrically Activated Suspension): As fitted to the Suzuki GSX-R 1100 and GSX-R 750 Limited Edition.
  • PDF (Posi Damp Fork): This was fitted to the Suzuki RG500 and GSX-R 750 and worked by brake fluid pressure closing a valve in the mechanism when the brakes are applied, restricting the flow of damping oil and slowing fork compression. The valves are spring-loaded so if the wheel hits a bump when the brakes are on, they bounce off their seats and restore the flow of oil for a moment to allow the suspension to absorb the shock.
  • TCS (Travel Control System): Anti-dive system with variable damping. TCS was introduced on the FZ 400 R (1984, only for the Japanese market).
  • TRAC (Torque Reactive Anti-dive Control): This was fitted to a number of Honda motorcycles such as the CB1100F, CB1000C, and VFR750F and worked by utilizing a pivoting caliper that activated a valve in the fork leg.

With the advent of cartridge forks, which allow more low speed damping and less high speed damping than the previous damping rod forks, separate anti-dive mechanisms have generally fallen out of use.

Another method to reduce or eliminate brake dive in telescopic forks is to use a reactive link or torque arm to connect the braking components to the motorcycle frame via the triple clamp.

Some fork designs mitigate dive, eliminate it, or even reverse it without affecting the front suspension adversely. The Earles fork is among the latter; when braking the front brake hard, the front end of the motorcycle actually rises. BMW's Telelever fork is designed to nearly eliminate dive, and could have been designed to eliminate it completely if the manufacturer chose to do so. Leading link front forks, such as used on some Ural motorcycles, can also be designed either to reduce or eliminate dive.

The endurance racer "Nessie", built by the Mead & Tomkinson racing team, used an adapted version of Difazio hub-center steering,[3] whereby braking forces were directed to the frame via a pivoted fork (rather than through the steering head). This allowed neutral steering and an absence of brake dive.

Saxon-Motodd (Telelever) fork[edit]

BMW's Telelever

The Saxon-Motodd (marketed as Telelever by BMW) has an additional swingarm that mounts to the frame and supports the spring. This causes the rake and trail to increase during braking instead of decreasing as with traditional telescopic forks.

Hossack/Fior (Duolever) fork[edit]

The Hossack/Fior (marketed as Duolever by BMW) separates completely the suspension from steering forces. It was developed by Norman Hossack though used by Claude Fior and John Britten on racebikes. Hossack himself described the system as a 'steered upright'. In 2004 BMW announced the K1200S with a new front suspension that is based upon this design.

Single-sided[edit]

A single-sided front swingarm suspension was used on the Yamaha GTS1000, introduced in 1993. The GTS used the RADD front suspension designed by James Parker[disambiguation needed]. A single sided girder fork was use on the German Imme R100 motorcycle between 1949 and 1951,[4] and the Vespa scooter has a single-sided trailing-link fork. More recently, between 1998 and 2003, the ItalJet "Dragster" scooter also used a single-sided swingarm suspension, though unlike the GTS1000 there was no upper control arm; the upper part of the suspension on the Dragster served only to transmit steering input.

Rear suspension[edit]

Plunger rear suspension on a BMW R51/3

Early rear suspensions[edit]

While front suspensions were almost universally adopted before World War I, several manufacturers did not use rear suspension on their bikes until after World War II. However, motorcycles with rear suspension were offered to the public before World War I. Notable among these are the 1913 Indian Single with a swingarm suspended from a leaf spring and the 1913 Pope with wheels supported on a pair of plungers which were each suspended by a coil spring.[5][6]

Plunger suspension[edit]

Several motorcycles before and immediately after World War II used plunger suspension in which the vertical movement of the rear axle was controlled by plungers suspended by springs.[7]

Notable manufacturers of bikes with plunger suspension include Adler, Ariel, BMW, BSA, Indian, MZ, Norton, Cossack/Ural and Zündapp.

Although plunger suspension could be sophisticated, with springing and damping in both compression and rebound, it had three disadvantages (compared to the almost universal swingarm that succeeded it), as follows: (i) wheel travel was limited, (ii) the wheel could move out of the required vertical axis, and (iii) it was more expensive to produce and maintain.

Swingarms[edit]

The basic motorcycle swingarm is a quadrilateral, with one short side connected to the motorcycle's frame with bearings so that it can pivot.[8] The other short side is the rear axle around which the rear wheel turns. The long sides are connected to the motorcycle's frame or rear sub-frame with one or two shocks with coil-over springs.

In production motorcycles, swingarms are not exactly rectangular, but their function can be more easily understood by thinking of them as such.

Moto Guzzi's CA.R.C.

When a swingarm is present on only one side of the motorcycle, this is known as a single-sided swingarm. Notable examples include the Honda VFR800 and the BMW R- and K-series. Single-sided swingarms make rear-wheel removal easier, though they generally increase the unsprung weight of the rear suspension. This is due to the additional material required to give identical torsional rigidity to a conventional (two-sided) swingarm setup. For this reason sports bikes are rarely seen using the setup. Notable exclusions are the Ducati 916 which was intended to be taken endurance racing, the MV Agusta f4 which has a hollow interior for reducing weight (a magnesium version is also available), and the Ducati 1098, which was given a single sided swingarm purely for styling reasons.

BMW's Paralever rear suspension on a R1200GS

On many shaft-drive motorcycles the drive shaft is contained in one of the long sides of the swingarm. Notable examples include all post-1955 BMW models prior to BMW's use of the single-sided swingarms, Urals, many Moto Guzzi twins, the Honda Goldwing, the Yamaha XS Eleven, and the Yamaha FJR1300.

The BMW R- and K-series combine a shaft-drive contained in the swing arm with a single-sided swingarm, and the combination is marketed as the Paralever. Newer Moto Guzzi motorcycles use a similar arrangement marketed as the CA.R.C. ("CArdano Reattivo Compatto" - Compact Reactive Shaft Drive).

For motorcycles with chain drives, the rear axle can be adjusted forward and back in relation to the swingarm, to adjust chain tension.

Shock absorbers[edit]

The hydraulic shock absorbers used on the rear suspensions of motorcycles are essentially the same as those used in other vehicle applications.

Motorcycle shocks do differ slightly in that they nearly always use a coil-over spring. In other words, the spring for the rear suspension is a coil spring that is installed over, or around, the shock.

In terms of adjustment, rear shocks span the range from no adjustments whatsoever to pre-load adjustments only to racing shocks with adjustments for length, pre-load, and four different kinds of damping. Most shocks have internal oil reservoirs, but some have external ones, and some offer air-assisted damping.

A number of companies offer custom-built rear shocks for motorcycles. These shocks are assembled for a specific motorcycle and rider combination, taking into account the characteristics of the motorcycle, the weight of the rider, and the rider's preferred riding style/aggressiveness.

Twin shock absorbers[edit]

Twinshock refers to motorcycles that have two shock absorbers. Generally, this term is used to denote a particular era of motorcycles, and is most frequently used when describing off-road motorcycles.

During the late 1970s and 1980s, motorcycle rear suspension design and performance underwent tremendous advances. The primary goal and result of these advances were increased rear wheel travel, as measured in the how far the rear wheel could move up and down. Before this period of intense focus on rear suspension performance, most off-road motorcycles had rear wheel travel of about 3.5–4 inch (9–10 cm). At the end of this period, most of these motorcycles had rear wheel travel of approximately 12 inch (30 cm). At the beginning of this period, various rear suspension designs were used to reach this degree of performance. However, by the end of this period, a design consisting of using only one shock absorber (instead of two) was universally accepted and used. Motorcycles with only one shock absorber are called monoshock motorcycles. The performance of monoshock motorcycles was vastly superior to twin shock motorcycles. Accordingly, this design distinction is readily used to categorize motorcycles. Since monoshock motorcycles have been the norm since the 1980s, the term "twinshock" is now used to categorize vintage motorcycles. This distinction is important in that it provides classes used for vintage motorcycle competition. For example, vintage motocross races are held for older motocross motorcycles. To prevent the better-performing monoshock motorcycles from dominating the competition, there are separate competition classes for monoshock and twinshock motorcycles, which prevents them from competing directly against each other.

Mono-shock[edit]

On a motorcycle with a mono-shock rear suspension, a single shock absorber connects the rear swingarm to the motorcycle's frame. Typically this lone shock absorber is in front of the rear wheel, and uses a linkage to connect to the swing arm. Such linkages are frequently designed to give a rising rate of damping for the rear.[9] Mono-shocks are said to eliminate torque to the swingarm and provide more consistent handling and braking[citation needed]. Having only one shock absorber, they tend to be easier to adjust than twin-shock systems. Honda refers to its mono-shock designs as Pro-link suspensions, Kawasaki as Uni-Track, Suzuki as Full-Floater, and Yamaha as Monocross .

See also[edit]

References[edit]

  1. ^ Motorcycle Mechanics Institute,The Complete Guide to Motorcycle Mechanics, 1984, p. 277, Prentice-Hall, Inc., ISBN 0-13-160549-6
  2. ^ Motorcycle Mechanics Institute,The Complete Guide to Motorcycle Mechanics, 1984, p. 291, Prentice-Hall, Inc., ISBN 0-13-160549-6
  3. ^ Foale, Tony (2002). "STEER FOR THE FUTURE". 
  4. ^ Schwietzer, Andy (05 2008). "Von Mücken... ...und Bienen" [Of mosquitoes ... and bees ...] (pdf). In Reinken, Berthold. bma Motorradberichte (in German) (Bremen, Germany: Verlag Boris Deiszler): 36–39. Archived from the original on 2011-07-05. Retrieved 2012-02-25. 
  5. ^ Wilson, H. "The Encyclopedia of the Motorcycle" p. 102 Dorling-Kindersley Limited, 1995 ISBN 0-7513-0206-6
  6. ^ Wilson, H. "The Encyclopedia of the Motorcycle" p. 156 Dorling-Kindersley Limited, 1995 ISBN 0-7513-0206-6
  7. ^ Wilson, H. "The Encyclopedia of the Motorcycle" p. 310 Dorling-Kindersley Limited, 1995 ISBN 0-7513-0206-6
  8. ^ Motorcycle Mechanics Institute,The Complete Guide to Motorcycle Mechanics, 1984, p. 282, Prentice-Hall, Inc., ISBN 0-13-160549-6
  9. ^ Motorcycle Mechanics Institute,The Complete Guide to Motorcycle Mechanics, 1984, p. 286, Prentice-Hall, Inc., ISBN 0-13-160549-6

Further reading[edit]