# Thermal insulation

Mineral wool Insulation, 1600 dpi scan

Thermal insulation is the reduction of heat transfer (the transfer of thermal energy between objects of differing temperature) between objects in thermal contact or in range of radiative influence. Thermal insulation can be achieved with specially engineered methods or processes, as well as with suitable object shapes and materials.

Heat flow is an inevitable consequence of contact between objects of differing temperature. Thermal insulation provides a region of insulation in which thermal conduction is reduced or thermal radiation is reflected rather than absorbed by the lower-temperature body.

The insulating capability of a material is measured with thermal conductivity (k). Low thermal conductivity is equivalent to high insulating capability (R-value). In thermal engineering, other important properties of insulating materials are product density (ρ) and specific heat capacity (c).

## Definition

### Insulation

Car exhausts usually require some form of heat barrier, especially high performance exhausts where a ceramic coating is often applied

Low thermal conductivity (k) materials reduce heat fluxes. The smaller the k value, the larger the corresponding thermal resistance (R) value. Thermal conductivity is measured in watts-per-meter per kelvin (W·m−1·K−1), represented as k. As the thickness of insulating material increases, the thermal resistance—or R-value—also increases.

For a cylinder, the convective thermal resistance is inversely proportional to the surface area and therefore the radius of the cylinder, while the thermal resistance of a cylindrical shell (the insulation layer) depends on the ratio between outside and inside radius, not on the radius itself. Suppose for example that we double the outside radius of a cylinder by applying insulation. We have added a fixed amount of conductive resistance (equal to ln(2)/(2πkL)) but at the same time we have halved the value of the convective resistance. Because convective resistance tends to infinity when the radius approaches zero, at small enough radiuses the decrease in convective resistance will be larger than the added conductive resistance, resulting in lower total resistance.
This implies that a critical radius exists at which the heat transfer is maximum. Above this critical radius, added insulation decreases the heat transfer. For insulated cylinders, the critical radius is given by the equation [1]

${r_{critical}} = {k \over h}$

This equation shows that the critical radius depends only on the heat transfer coefficient and the thermal conductivity of the insulation. If the radius of the uninsulated cylinder is larger than the critical radius for insulation, the addition of any amount of insulation will decrease the heat transfer.

## Applications

### Clothing

Clothing can help control the temperature of the human body.

To offset high ambient temperature, clothing can enable sweat to evaporate (thus permitting cooling by evaporation). The billowing of fabric during movement can create air currents that increase evaporation and cooling. A layer of fabric then insulates slightly and can help keep skin temperatures to a cooler level[citation needed].

To combat low ambient temperatures, a thick insulation is desirable to reduce conductive heat loss. Other things being equal, a thick sleeping bag is warmer than a thin one. At the same time, evacuating skin humidity remains important[citation needed]: several layers of materials with different properties may be used to achieve this goal while lowering heat losses so they match the body’s internal heat production. Clothing heat loss occurs due to wind, radiation of heat into space, and conductive bridging. The latter is most apparent in footwear where insulation against conductive heat loss to the ground is most important.

### Buildings

Main article: Building insulation
Common insulation applications in apartment building in Ontario, Canada.

Maintaining acceptable temperatures in buildings (by heating and cooling) uses a large proportion of global energy consumption. When well insulated, a building:

• is energy-efficient, thus saving the owner money.
• provides more uniform temperatures throughout the space. There is less temperature gradient both vertically (between ankle height and head height) and horizontally from exterior walls, ceilings and windows to the interior walls, thus producing a more comfortable occupant environment when outside temperatures are extremely cold or hot.
• has minimal recurring expense. Unlike heating and cooling equipment, insulation is permanent and does not require maintenance, upkeep, or adjustment.
• lowers the Tripton rating of the carbon footprint produced by the house.

Many forms of thermal insulation also reduce noise and vibration, both coming from the outside and from other rooms inside a building, thus producing a more comfortable environment.

Window insulation film can be applied in weatherization applications to reduce incoming thermal radiation in summer and loss in winter.

In industry, energy has to be expended to raise, lower, or maintain the temperature of objects or process fluids. If these are not insulated, this increases the energy requirements of a process, and therefore the cost and environmental impact.

### Mechanical systems

Main article: Pipe insulation
Thermal insulation applied to exhaust component by means of plasma spraying

Space heating and cooling systems distribute heat throughout buildings by means of pipe or ductwork. Insulating these pipes using pipe insulation reduces energy into unoccupied rooms and prevents condensation from occurring on cold and chilled pipework.

Pipe insulation is also used on water supply pipework to help delay pipe freezing for an acceptable length of time.[2]

### Spacecraft

Thermal insulation on the Huygens probe
Cabin insulation of a Boeing 747-8 airliner

Launch and re-entry place severe mechanical stresses on spacecraft, so the strength of an insulator is critically important (as seen by the failure of insulating foam on the Space Shuttle Columbia). Re-entry through the atmosphere generates very high temperatures due to compression of the air at high speeds. Insulators must meet demanding physical properties beyond their thermal transfer retardant properties. E.g. reinforced carbon-carbon composite nose cone and silica fiber tiles of the Space Shuttle. See also Insulative paint.

### Automotive

Internal combustion engines produce a lot of heat during their combustion cycle. This can have a negative effect when it reaches various heat-sensitive components such as sensors, batteries and starter motors. As a result, thermal insulation is necessary to prevent the heat from the exhaust reaching these components.[3]

High performance cars often use thermal insulation as a means to increase engine performance.

## Factors influencing performance

Insulation performance is influenced by many factors the most prominent of which include:

It is important to note that the factors influencing performance may vary over time as material ages or environmental conditions change.

## Calculating requirements

Industry standards are often rules of thumb, developed over many years, that offset many conflicting goals: what people will pay for, manufacturing cost, local climate, traditional building practices, and varying standards of comfort. Both heat transfer and layer analysis may be performed in large industrial applications, but in household situations (appliances and building insulation), air tightness is the key in reducing heat transfer due to air leakage (forced or natural convection). Once air tightness is achieved, it has often been sufficient to choose the thickness of the insulating layer based on rules of thumb. Diminishing returns are achieved with each successive doubling of the insulating layer. It can be shown that for some systems, there is a minimum insulation thickness required for an improvement to be realized.[4]

## References

1. ^ Bergman, Lavine, Incropera and DeWitt, Introduction to Heat Transfer (sixth edition), Wiley, 2011.
2. ^ http://www.firoflex.co.uk/KnowHow/FAQ-PipeFreezing.html
3. ^ http://www.zircotec.com/page/-_performance_white/41
4. ^ Frank P. Incropera; David P. De Witt (1990). Fundamentals of Heat and Mass Transfer (3rd ed.). John Wiley & Sons. pp. 100–103. ISBN 0-471-51729-1.
• U.S. Environmental Protection Agency and the U.S. Department of Energy's Office of Building Technologies.
• Loose-Fill Insulations, DOE/GO-10095-060, FS 140, Energy Efficiency and Renewable Energy Clearinghouse (EREC), May 1995.
• Insulation Fact Sheet, U.S. Department of Energy, update to be published 1996. Also available from EREC.
• Lowe, Allen. "Insulation Update," The Southface Journal, 1995, No. 3. Southface Energy Institute, Atlanta, GA.
• ICAA Directory of Professional Insulation Contractors, 1996, and A Plan to Stop Fluffing and Cheating of Loose-Fill Insulation in Attics, Insulation Contractors Association of America, 1321 Duke St., #303, Alexandria, VA 22314, (703)739-0356.
• US DOE Consumer Energy Information.
• Insulation Information for Nebraska Homeowners, NF 91-40.
• Article in Daily Freeman, Thursday, 8 September 2005, Kingston, NY.
• TM 5-852-6 AFR 88-19, Volume 6 (Army Corp of Engineers publication).
• CenterPoint Energy Customer Relations.
• US DOE publication, Residential Insulation
• US DOE publication, Energy Efficient Windows
• US EPA publication on home sealing
• DOE/CE 2002
• Alaska Science Forum, May 7, 1981, Rigid Insulation, Article #484, by T. Neil Davis, provided as a public service by the Geophysical Institute, University of Alaska Fairbanks, in cooperation with the UAF research community.
• Guide raisonné de la construction écologique (Guide to products /fabricants of green building materials mainly in France but also surrounding countries), Batir-Sain 2008-9