PSA XUD

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See also PSA XU engine for the related gasoline variant

The PSA XUD is a Diesel engine designed and built by PSA - Peugeot and Citroën. It is an Indirect Injection (IDI) engine, that uses a version of the Ricardo Consulting Engineers Ricardo Comet prechamber cylinder head design. The engine comes in 1769cc 1.8 N/A, 1.8 Turbo, 1905cc 1.9 N/A, 1.9 Turbo, 2.1 12 valve N/A and Turbo and was the predecessor to the HDI range of engines. Early HDi Engines were a PSA design, later 16 Valve engines were jointly developed with Ford

The XUD was available with either SOHC 8 valve or 12-valve heads also single Cam. It was mainly applied transversally in front wheel drive vehicles, tilted by 30°. However, some applications in non-PSA vehicles had the engine installed longitudinally, with rear wheel drive.

Displacement ranged between 1769 and 2138 cc, and all XU diesel engines had a stroke of 88 mm (3.5 in) or 92 mm (3.6 in). The former was shared with the XU9. Bore sizes ranged from 80 mm (3.1 in) to 86 mm (3.4 in), some shared with other XU engines.

Upon its release the engine was noted as one of the best Diesel engines (for cars and light vans) in the world with its high power output and refinement it made all other diesel engines seem agricultural. However if the cooling system is neglected or improperly bled after filling - needing a raised filling level because the expansion tank is not the highest point in the system, the engine had a tendency to blow its head gasket. A simple solution is to use a plastic soft drink bottle with the bottom removed, fitted with a rubber O ring seal on the flange at the cap end for filling. Because radiators (typical life 100,000 miles), generally have only just sufficient cooling capacity when new, in order to help get the engine to operating temperature quickly, silting causes significant problems. Coolant changes to maintain corrosion inhibitors (and stop silting) are critical on this engine. Nonetheless due to the high volume of cars manufactured with this engine spare parts are an easy thing to acquire should the engine encounter any trouble.

The engine, because it is indirect injection, with a slower combustion burn time than direct injection, is suitable to run on SVO (pure vegetable oil). The viscosity of vegetable oil when cold is too great for rotary injection pumps, (in particular the weaker Lucas CAV pump, the Bosch VE fuel pump is superior), preventing it acting as a lubricant and increasing the workload on distributor/rotary injection pump and damaging it. The Lucas EPIC pump fitted to the 2.1L 12 Valve TD engine after 1995 is the weakest pump of all.[1] Different fresh vegetable oils have different viscosities: thinnest are; sunflower, rapeseed (often only labelled vegetable oil, but with pictures of distinctive yellow flowers), then soya and corn oil, but palm oil (often only marked vegetable oil) is thickest. Vegetable oils thicken when used for cooking, so used oil can be much thicker than any fresh oil. In order to reduce the viscosity of the SVO, it should be heated to engine coolant operating temperature, typically with a two tank system, in order to start and shutdown on diesel or bio-diesel. Versions of this engine from the early '90s onward, are typically fitted with a Peugeot-type coolant heated fuel filter that helps heat fuel and reduce viscosity. Fuel / engine coolant heat exchangers, usually required for straight vegetable oil conversions, are still needed for long term life expectancy, or there will be accelerated wear of the fuel injection pump. Heated vegetable oil is a good injection pump lubricant. This is especially important in cold weather ambient temperatures. Mixing with major oil company brand diesel, to thin the vegetable oil fuel, choosing a thin vegetable oil, or electric heating, or a combination of these are helpful especially when starting and warming up, as coolant heating will not yet be at operating temperature.[2] The difference between the use of good quality fuel and supermarket diesel, in a diesel / vegetable oil fuel mix, will be very noticeable, especially at lower temperatures. The fuel systems used on this engine return heated fuel to the fuel tank. Running with half a tank of fuel will allow the tank to be heated more effectively by this warmed fuel in low ambient temperatures.

Contents

[edit] XUD7

The XUD7 had a displacement of 1.8 L (1769 cc), with a bore of 80 mm (3.1 in) and a stroke of 88 mm (3.5 in). Output was 60 PS (59 hp/44 kW) for the naturally aspirated version or 78 PS (77 hp/57 kW) for the turbocharged model. An intercooled turbocharged version was introduced later with 90 PS.

Model Output Notes Model of car
XUD7 T/K 78 PS (76 hp/57 kW) Diesel turbo
XUD7 TE 90 PS (88 hp/66 kW) Diesel turbo with intercooler ROVER 200 MK2 TD
XUD7/K 60 PS (59 hp/44 kW) Diesel
XUD7/Z 60 PS (59 hp/44 kW) Diesel catalyst

[edit] XUD9

The XUD9 had a displacement of 1.9 L (1905 cc), with a bore of 83 mm (3.3 in) and a stroke of 88 mm (3.5 in). Both turbocharged and naturally aspirated versions were produced. Most turbocharged versions featured an intercooler, although a limited number of installations in the Citroen Xantia featured a Turbocharger without intercooler. Both engines also featured either a Bosch or a Lucas mechanical fuel pump and injectors. The original XUD9 engine is known as the "square port" engine, as its cylinder head has square exhaust ports. Later (and noticeably improved) XUD9A engines have oval ports.

Model Output Notes Model of car
XUD9 65 PS (64 hp/47 kW) Diesel Peugeot 309 GLD
XUD9 A 71 PS (70 hp/52 kW) Diesel ROVER 200 MK2 D
Citroën Berlingo
XUD9 TE/L 92 PS (90 hp/67 kW) Diesel turbo with intercooler Peugeot 306
Peugeot 405
XUD9 SD 63 PS (62 hp/46 kW) Diesel turbo catalyst Suzuki Samurai
XUD9 SD 75 PS (74 hp/55 kW) Diesel turbo catalyst Citroën Xantia
Peugeot 406
XUD9 TE/Y 90 PS (88 hp/66 kW) Diesel turbo with intercooler catalyst
XUD9/Z 68 PS (67 hp/49 kW) Diesel catalyst

[edit] XUD11

The XUD11 was available in two displacements:

Both were 12-valve SOHC engines with a 92 mm (3.6 in) stroke. The naturally aspirated XUD11 A was bored to 86 mm (3.4 in) for a total displacement of 2.1 L (2138 cc), while the turbocharged ATE/BTE versions were reduced in bore to 85 mm (3.3 in) for a total of 2.1 L (2088 cc).

Model Output Notes Model of car
XUD11 A 83 PS (81 hp/61 kW) Diesel 12-valve SOHC
XUD11 ATE 110 PS (108 hp/80 kW) Diesel 12-valve SOHC turbo
XUD11 BTE 110 PS (108 hp/80 kW) Diesel 12-valve SOHC turbo catalyst Peugeot 406

[edit] Vehicles

The engine has been installed into the following vehicles:-

Note:Rover 100/Metro, Peugeot 106, Citroën AX diesels used the much physically smaller TUD diesel engines, developed from the petrol PSA TU engine series.

[edit] References

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