Zeolite

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Zeolite
The microporous molecular structure of a zeolite, ZSM-5

Zeolites are microporous, aluminosilicate minerals commonly used as commercial adsorbents and catalysts.[1] The term zeolite was originally coined in 1756 by Swedish mineralogist Axel Fredrik Cronstedt, who observed that upon rapidly heating the material stilbite, it produced large amounts of steam from water that had been adsorbed by the material. Based on this, he called the material zeolite, from the Greek ζέω (zéō), meaning "to boil" and λίθος (líthos), meaning "stone".[2]

Zeolites occur naturally but are also produced industrially on a large scale. As of October 2012, 206 unique zeolite frameworks have been identified, and over 40 naturally occurring zeolite frameworks are known.[3][4]

Properties and occurrence[edit]

A form of thomsonite (one of the rarest zeolites) from India

Zeolites have a porous structure that can accommodate a wide variety of cations, such as Na+, K+, Ca2+, Mg2+ and others. These positive ions are rather loosely held and can readily be exchanged for others in a contact solution. Some of the more common mineral zeolites are analcime, chabazite, clinoptilolite, heulandite, natrolite, phillipsite, and stilbite. An example mineral formula is: Na2Al2Si3O10·2H2O, the formula for natrolite.

Natural zeolites form where volcanic rocks and ash layers react with alkaline groundwater. Zeolites also crystallize in post-depositional environments over periods ranging from thousands to millions of years in shallow marine basins. Naturally occurring zeolites are rarely pure and are contaminated to varying degrees by other minerals, metals, quartz, or other zeolites. For this reason, naturally occurring zeolites are excluded from many important commercial applications where uniformity and purity are essential.

Zeolites are the aluminosilicate members of the family of microporous solids known as "molecular sieves." The term molecular sieve refers to a particular property of these materials, i.e., the ability to selectively sort molecules based primarily on a size exclusion process. This is due to a very regular pore structure of molecular dimensions. The maximum size of the molecular or ionic species that can enter the pores of a zeolite is controlled by the dimensions of the channels. These are conventionally defined by the ring size of the aperture, where, for example, the term "8-ring" refers to a closed loop that is built from eight tetrahedrally coordinated silicon (or aluminium) atoms and 8 oxygen atoms. These rings are not always perfectly symmetrical due to a variety of effects, including strain induced by the bonding between units that are needed to produce the overall structure, or coordination of some of the oxygen atoms of the rings to cations within the structure. Therefore, the pores in many zeolites are not cylindrical.

Zeolites transform to other minerals under weathering, hydrothermal alteration or metamorphic conditions. Some examples:[5]

Production[edit]

Industrially important zeolites are produced synthetically. Typical procedures entail heating aqueous solutions of alumina and silica with sodium hydroxide. Equivalent reagents include sodium aluminate and sodium silicate. Further variations include changes in the cations to include quaternary ammonium cations.[6]

Synthetic zeolites hold some key advantages over their natural analogs. The synthetic materials are manufactured in a uniform, phase-pure state. It is also possible to produce zeolite structures that do not appear in nature. Zeolite A is a well-known example. Since the principal raw materials used to manufacture zeolites are silica and alumina, which are among the most abundant mineral components on earth, the potential to supply zeolites is virtually unlimited.

Natural occurrence[edit]

Natrolith from Poland

Conventional open pit mining techniques are used to mine natural zeolites. The overburden is removed to allow access to the ore. The ore may be blasted or stripped for processing by using tractors equipped with ripper blades and front-end loaders. In processing, the ore is crushed, dried, and milled. The milled ore may be air-classified as to particle size and shipped in bags or bulk. The crushed product may be screened to remove fine material when a granular product is required, and some pelletized products are produced from fine material.

Currently, the world’s annual production of natural zeolite is about 3 million tonnes. The major producers in 2010 were China (2 million tonnes), South Korea (210,000 t), Japan (150,000 t), Jordan (140,000 t), Turkey (100,000 t) Slovakia (85,000 t) and the United States (59,000 t).[7] The ready availability of zeolite-rich rock at low cost and the shortage of competing minerals and rocks are probably the most important factors for its large-scale use. According to the United States Geological Survey, it is likely that a significant percentage of the material sold as zeolites in some countries is ground or sawn volcanic tuff that contains only a small amount of zeolites. Some examples of such usage are dimension stone (as an altered volcanic tuff), lightweight aggregate, pozzolanic cement, and soil conditioners.[8]

Synthetic zeolite

There are several types of synthetic zeolites that form by a process of slow crystallization of a silica-alumina gel in the presence of alkalis and organic templates. One of the important processes used to carry out zeolite synthesis is sol-gel processing. The product properties depend on reaction mixture composition, pH of the system, operating temperature, pre-reaction 'seeding' time, reaction time as well as the templates used. In sol-gel process, other elements (metals, metal oxides) can be easily incorporated. The silicalite sol formed by the hydrothermal method is very stable. The ease of scaling up this process makes it a favorite route for zeolite synthesis.

Uses[edit]

Commercial and domestic[edit]

Zeolites are widely used as ion-exchange beds in domestic and commercial water purification, softening, and other applications. In chemistry, zeolites are used to separate molecules (only molecules of certain sizes and shapes can pass through), and as traps for molecules so they can be analyzed.

Zeolites have the potential of providing precise and specific separation of gases including the removal of H2O, CO2 and SO2 from low-grade natural gas streams. Other separations include noble gases, N2, O2, freon and formaldehyde.

On-Board Oxygen Generating Systems (OBOGS) use zeolites in conjunction with pressure swing adsorption to remove nitrogen from compressed air in order to supply oxygen for aircrews at high altitudes.[9]

Petrochemical industry[edit]

Synthetic zeolites are widely used as catalysts in the petrochemical industry, for instance in fluid catalytic cracking and hydrocracking. Zeolites confine molecules in small spaces, which causes changes in their structure and reactivity. The hydrogen form of zeolites (prepared by ion-exchange) are powerful solid-state acids, and can facilitate a host of acid-catalyzed reactions, such as isomerisation, alkylation, and cracking. The specific activation modality of most zeolitic catalysts used in petrochemical applications involves quantum-chemical Lewis acid site reactions.[citation needed]

Catalytic cracking uses reactor and a regenerator. Feed is injected onto hot, fluidized catalyst where large gasoil molecules are broken into smaller gasoline molecules and olefins. The vapor-phase products are separated from the catalyst and distilled into various products. The catalyst is circulated to a regenerator where air is used to burn coke off the surface of the catalyst that was formed as a byproduct in the cracking process. The hot regenerated catalyst is then circulated back to the reactor to complete its cycle.

Nuclear industry[edit]

Zeolites have uses in advanced reprocessing methods, where their micro-porous ability to capture some ions while allowing others to pass freely, allowing many fission products to be efficiently removed from nuclear waste and permanently trapped. Equally important are the mineral properties of zeolites. Their alumino-silicate construction is extremely durable and resistant to radiation even in porous form. Additionally, once they are loaded with trapped fission products, the zeolite-waste combination can be hot pressed into an extremely durable ceramic form, closing the pores and trapping the waste in a solid stone block. This is a waste form factor that greatly reduces its hazard compared to conventional reprocessing systems. Zeolites are also used in the management of leaks of radioactive materials. For example, in the aftermath of the Fukushima Daiichi nuclear disaster, sandbags of zeolite were dropped into the seawater near the power plant to adsorb radioactive caesium which was present in high levels.[10]

Biogas Industry[edit]

The German group Fraunhofer e.V. announced that they had developed a zeolite substance for use in the biogas industry for long-term storage of energy at a density 4x more than water.[11] Ultimately, the goal is to be able to store heat both in industrial installations and in small combined heat and power plants such as those used in larger residential buildings.

Heating and refrigeration[edit]

Zeolites can be used as solar thermal collectors and for adsorption refrigeration. In these applications, their high heat of adsorption and ability to hydrate and dehydrate while maintaining structural stability is exploited. This hygroscopic property coupled with an inherent exothermic (energy releasing) reaction when transitioning from a dehydrated to a hydrated form make natural zeolites useful in harvesting waste heat and solar heat energy. Zeolites are also used as a molecular sieve in cryosorption style vacuum pumps.[12]

Detergents[edit]

The largest single use for zeolite is the global laundry detergent market. This amounted to 1.44 million metric tons per year of anhydrous zeolite A in 1992.[citation needed]

Construction[edit]

Synthetic zeolites are used as an additive in the production process of warm mix asphalt concrete. The development of this application started in Germany in the 1990s. They help by decreasing the temperature level during manufacture and laying of asphalt concrete, resulting in lower consumption of fossil fuels, thus releasing less carbon dioxide, aerosols, and vapours. The use of synthetic zeolites in hot mixed asphalt leads to easier compaction and, to a certain degree, allows cold weather paving and longer hauls.

When added to Portland cement as a pozzolan they can reduce chloride permeability and improve workability. They reduce weight and help moderate water content while allowing for slower drying which improves break strength.[13] When added to lime mortar, synthetic zeolites can act simultaneously as pozzolanic material and water reservoir.[14]

Gemstones[edit]

Polished thomsonite

Thomsonites, one of the rarer zeolite minerals, have been collected as gemstones from a series of lava flows along Lake Superior in Minnesota and to a lesser degree in Michigan, U.S.A. Thomsonite nodules from these areas have eroded from basalt lava flows and are collected on beaches and by scuba divers in Lake Superior.

These thomsonite nodules have concentric rings in combinations of colors: black, white, orange, pink, purple, red, and many shades of green. Some nodules have copper inclusions and rarely will be found with copper "eyes." When polished by a lapidary the thomsonites sometimes display a "cat's eye" effect (chatoyancy).[15]

Medical[edit]

Research into and development of the many biochemical and biomedical applications of zeolites, particularly the naturally occurring species heulandite, clinoptilolite and chabazite has been ongoing.[16]

Zeolite-based oxygen concentrator systems are widely used to produce medical-grade oxygen. The zeolite is used as a molecular sieve to create purified oxygen from air using its ability to trap impurities, in a process involving the adsorption of nitrogen, leaving highly purified oxygen and up to 5% argon.

QuikClot brand hemostatic agent, which is used to stop severe bleeding,[17] contains a calcium-loaded form of zeolite found in kaolin clay.[18]

Agriculture[edit]

In agriculture, clinoptilolite (a naturally occurring zeolite) is used as a soil treatment. It provides a source of slowly released potassium. If previously loaded with ammonium, the zeolite can serve a similar function in the slow release of nitrogen. Zeolites can also act as water moderators, in which they will absorb up to 55% of their weight in water and slowly release it under the plant's demand. This property can prevent root rot and moderate drought cycles. Clinoptilolite has also been added to chicken food, the absorption of water and ammonia by the zeolite made the birds droppings drier, less odoriferous and hence easier to handle.[19]

Domestic pet care[edit]

Aquarium keeping[edit]

Zeolites are marketed by pet stores for use as a filter additive in aquariums.[8] In aquariums, zeolites can be used to adsorb ammonia and other nitrogenous compounds. However, due to the high affinity of some zeolites for calcium, they may be less effective in hard water and may deplete calcium. Zeolite filtration is used in some marine aquaria to keep nutrient concentrations low for the benefit of corals adapted to nutrient-depleted waters.

Where and how the zeolite was formed is an important consideration for aquariums. Most Northern hemisphere natural zeolites were formed when molten lava came in contact with sea water, thereby 'loading' the zeolite with Na (sodium) sacrificial ions. The mechanism is well known to chemists as ion exchange. These sodium ions will speciate with other ions in solution, thus the takeup of nitrogen in ammonia, with the release of the sodium. One deposit in southern Idaho near Bear River is a fresh water variety (Na<.05%). Southern hemisphere zeolites are typically formed in freshwater and have a high calcium content.[citation needed]

Zeolite is an effective ammonia filter, but must be used with some care, especially with delicate tropical corals that are sensitive to water chemistry and temperature.

Cat litter[edit]

Non-clumping cat litter is often made of zeolite or diatomite.

Zeolite mineral species[edit]

The zeolite structural group (Nickel-Strunz classification) includes:[3][5][20][21][22]

See also[edit]

References[edit]

 This article incorporates public domain material from the United States Geological Survey document: "Zeolites". 

  1. ^ W. R. Grace & Co. Enriching Lives, Everywhere. – Zeolite Structure. Grace.com. Retrieved on 2010-12-09.
  2. ^ Heterogeneous asymmetric epoxidation of cis-ethyl cinnamte over Jacobsen's catalyst immobilized in inorganic porous materials p. 37 [thesis p. 28], § 2.4.1 Zeolites.
  3. ^ a b International Zeolite Association, Database of Zeolite Structures
  4. ^ Webmineral Zeolites, Dana Classification
  5. ^ a b Tschernich, Rudy W. (1992). Zeolites of the World. Geoscience Press. p. 563.  Note: 237 MB (PDF).
  6. ^ L. D. Rollmann1, E. W. Valyocsik "Zeolite Molecular Sieves" Inorganic Syntheses 1995, Volume 30, p. 227.doi:10.1002/9780470132616.ch43
  7. ^ Zeolites (natural), USGS Mineral Commodity Summaries 2011
  8. ^ a b Robert L. Virta Zeolites, USGS 2009 Minerals Yearbook (October 2010)
  9. ^ "On-Board Oxygen Generating System (OBOGS)." Honeywell.
  10. ^ Levels of Radioactive Materials Rise Near Japanese Plant, The Associated Press (via NYTimes), April 16, 2011
  11. ^ Compact and flexible thermal storage 
  12. ^ Guglielmo Ventura; Lara Risegari (26 November 2007). The Art of Cryogenics: Low-Temperature Experimental Techniques. Surendra Kumar. pp. 17–. ISBN 978-0-08-044479-6. Retrieved 4 June 2012. 
  13. ^ Jana, Dypayan (2007). "Clinoptilolite – a promising pozzolan in concrete". A New Look at an Old Pozzolan. 29th ICMA Conference. Quebec City, Canada: Construction Materials Consultants, Inc. Retrieved 7 October 2013. 
  14. ^ Andrejkovičová, Slávka (2012). "Air Lime Mortars with Incorporation of Sepiolite and Synthetic Zeolite Pellets". Acta Geodyn. Geomater. 9: 79–91. 
  15. ^ Dietrich, R. V. (2005-07-14). "Thomsonite". Retrieved 2 October 2013. 
  16. ^ Handbook of zeolite science and technology, Scott M. Auerbach, Kathleen A. Carrado, Prabir K. Dutta, eds. CRC Press, 2003, p. 16. ISBN 0-8247-4020-3
  17. ^ Rhee P, Brown C, Martin M, et al. (2008). "QuikClot use in trauma for hemorrhage control: case series of 103 documented uses". J Trauma 64 (4): 1093–9. doi:10.1097/TA.0b013e31812f6dbc. PMID 18404080. 
  18. ^ Rowe, Aaron (24 April 2008). "Nanoparticles Help Gauze Stop Gushing Wounds". Wired.com. Retrieved 1 November 2013. 
  19. ^ https://www.princeton.edu/~ota/disk2/1985/8512/851210.PDF. Retrieved 28 March 2014.  Missing or empty |title= (help)
  20. ^ IMA Database of Mineral Properties
  21. ^ Nickel-Strunz classification 10 ed, mindat.org
  22. ^ First, E. L.; Gounaris, C. E.; Wei, J.; Floudas, C. A. (2011). "Computational characterization of zeolite porous networks: An automated approach". Physical Chemistry Chemical Physics 13 (38): 17339–17358. doi:10.1039/C1CP21731C. PMID 21881655.  edit

Further reading[edit]

  • Zeolites in Sedimentary Rocks. Ch. in United States Mineral Resources, Professional Paper 820, 1973.
  • Natural and Synthetic Zeolites. U.S. Bureau of Mines Information Circular 9140, 1987.
  • Frederick A. Mumpton (1999). "La roca magica: Uses of natural zeolites in agriculture and industry". PNAS 96 (7): 3463–3470. doi:10.1073/pnas.96.7.3463. PMC 34179. PMID 10097058. 
  • “Zeolite-water close cycle solar refrigeration; numerical optimisation and field-testing”, Jean-Baptiste Monnier; Dupont, M. Proc. Annu. Meet. – Am. Sect. Int. Sol. Energy Soc.; Vol/Issue: 6 pp 181–185; American Solar Energy Society meeting; 1 June 1983; Minneapolis, MN, USA
  • Cheetham, A.K.; Peter Day (1992). Solid State Chemistry. Clarendon Press. 
  • Christopher J. Rhodes (2007). "Zeolites: Physical Aspects and Environmental Applications." Annual Reports on the Progress of Chemistry, Sect. C: Physical Chemistry. Volume 103. Pages 287-325.

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