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Gas turbine engine compressors

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Diagram of gas turbine with axial compressor

As the name suggests, gas turbine engine compressors provide the compression part of the gas turbine engine thermodynamic cycle. There are three basic categories of gas turbine engine compressor: axial compressor, centrifugal compressor and mixed flow compressor. A fourth, unusual, type is the free-piston gas generator, which combines the functions of compressor and combustion chamber in one unit.

Axial compressor

Axial compressors are used in medium- to large-thrust gas turbine engines, because the alternative centrifugal units would be too heavy and too large in the cross-sectional area. At smaller sizes, the axial blading at the rear of the compressor loses its robustness and is difficult to manufacture accurately. Consequently, manufacturers tend to replace the rear stages with a centrifugal unit. The compression system is then said to be axial-centrifugal. In case of power generation, axial compressors are used in turbines which have capacity to generate more than 5 MW.

Centrifugal compressor

Rolls Royce Goblin II numbered cutaway; the impeller of the centrifugal compressor is number 12

At even smaller sizes, particularly in turboprop/turboshaft applications, the compression system is either a single centrifugal or has two centrifugal units connected in series (i.e. double-centrifugal).

Mixed-flow compressor

In the future, mixed flow compressors may feature at the small end of the market, particularly in turbofans, where the relatively large diameter across the diffuser of a centrifugal compressor is a significant disadvantage.

Staged compression

Two-stage

At high overall pressure ratios, the compression system is usually split into two units; a low-pressure (LP) compressor mounted on one shaft followed by a high-pressure (HP) compressor mounted on the HP shaft and driven by its own (HP) turbine. On civil turbofans, the first stage of the LP compressor is often a single-stage fan. If the HP compressor pressure ratio exceeds about 4.5:1, then the unit will probably have variable geometry (i.e. variable stators) on the first few stages, to make the surge line on the compressor map more shallow, to accommodate the shallow working line.

Three-stage

On their large civil turbofans, Rolls-Royce split the compression system into three: a fan, an intermediate-pressure (IP) compressor and an HP compressor, each unit being driven by its own turbine unit. The RB199 military turbofan also has this arrangement.

Free-piston gas generator

Diagram of free-piston gas generator for gas turbine

A free-piston gas generator is a free-piston engine whose exhaust is used to power a gas turbine. It combines the functions of compressor and combustion chamber in one unit. These machines were quite widely used in the period 1930–1960 but then fell out of favour.[1]

References

  1. ^ "Gas Turbines". freikolben.ch. Archived from the original on 2017-12-02. Retrieved 1 April 2015.