Aeroelasticity

NASA testing a scale model Lockheed Electra in a wind tunnel for flutter

Aeroelasticity is the branch of physics and engineering studying the interactions between the inertial, elastic, and aerodynamic forces occurring while an elastic body is exposed to a fluid flow. The study of aeroelasticity may be broadly classified in two fields: static aeroelasticity dealing with the static or steady state response of an elastic body to a fluid flow; and dynamic aeroelasticity dealing with the body's dynamic (typically vibrational) response.

Aircraft are prone to aeroelastic effects because they need to be lightweight and withstand large aerodynamic loads. Aircraft are designed to avoid the following aeroelastic problems:

1. divergence where the aerodynamic forces increase the angle of attack of a wing which further increases the force;
2. control reversal where control activation produces an opposite aerodynamic moment that reduces, or in extreme cases, reverses the control effectiveness; and
3. flutter which is the uncontained vibration that can lead to the destruction of an aircraft.

Aeroelasticity problems can be prevented by adjusting the mass, stiffness or aerodynamics of structures which can be determined and verified through the use of calculations, ground vibration tests and flight flutter trials. Flutter of control surfaces is usually eliminated by the careful placement of mass balances.

The synthesis of aeroelasticity with thermodynamics is known as aerothermoelasticity, and its synthesis with control theory is known as aeroservoelasticity.

History

The second failure of Samuel Langley's prototype plane on the Potomac was attributed to aeroelastic effects (specifically, torsional divergence).[1] An early scientific work on the subject was George Bryan's Theory of the Stability of a Rigid Aeroplane published in 1906.[2] Problems with torsional divergence plagued aircraft in the First World War and were solved largely by trial-and-error and ad-hoc stiffening of the wing. The first recorded and documented case of flutter in an aircraft was that which occurred to a Handley Page O/400 bomber during a flight in 1916, when it suffered a violent tail oscillation, which caused extreme distortion of the rear fuselage and the elevators to move asymmetrically. Although the aircraft landed safely, in the subsequent investigation F. W. Lanchester was consulted. One of his recommendations was that left and right elevators should be rigidly connected by a stiff shaft, which was to subsequently become a design requirement. In addition, the National Physical Laboratory (NPL) was asked to investigate the phenomenon theoretically, which was subsequently carried out by Leonard Bairstow and Arthur Fage.[2]

In 1926, Hans Reissner published a theory of wing divergence, leading to much further theoretical research on the subject.[1] The term aeroelasticity itself was coined by Harold Roxbee Cox and Alfred Pugsley at the Royal Aircraft Establishment (RAE), Farnborough in the early 1930s.[2]

In the development of aeronautical engineering at Caltech, Theodore von Kármán started a course "Elasticity applied to Aeronautics".[3] After teaching the course for one term, Kármán passed it over to Ernest Edwin Sechler, who developed aeroelasticity in that course and in publication of textbooks on the subject.[4][5]

In 1947, Arthur Roderick Collar defined aeroelasticity as "the study of the mutual interaction that takes place within the triangle of the inertial, elastic, and aerodynamic forces acting on structural members exposed to an airstream, and the influence of this study on design".[6]

Static aeroelasticity

In an aeroplane, two significant static aeroelastic effects may occur. Divergence is a phenomenon in which the elastic twist of the wing suddenly becomes theoretically infinite, typically causing the wing to fail. Control reversal is a phenomenon occurring only in wings with ailerons or other control surfaces, in which these control surfaces reverse their usual functionality (e.g., the rolling direction associated with a given aileron moment is reversed).

Divergence

Divergence occurs when a lifting surface deflects under aerodynamic load in a direction which further increases lift in a positive feedback loop. The increased lift deflects the structure further, which eventually brings the structure to the point of divergence. Divergence can be understood as a simple property of the differential equation(s) governing the wing deflection. For example, modelling the airplane wing as an isotropic Euler–Bernoulli beam, the uncoupled torsional equation of motion is

${\displaystyle GJ{\frac {d^{2}\theta }{dy^{2}}}=-M',}$

where y is the spanwise dimension, θ is the elastic twist of the beam, GJ is the torsional stiffness of the beam, L is the beam length, and M’ is the aerodynamic moment per unit length. Under a simple lift forcing theory the aerodynamic moment is of the form

${\displaystyle M'=CU^{2}(\theta +\alpha _{0}),}$

where C is a coefficient, U is the free-stream fluid velocity, and α0 is the initial angle of attack. This yields an ordinary differential equation of the form

${\displaystyle {\frac {d^{2}\theta }{dy^{2}}}+\lambda ^{2}\theta =-\lambda ^{2}\alpha _{0},}$

where

${\displaystyle \lambda ^{2}=C{\frac {U^{2}}{GJ}}.}$

The boundary conditions for a clamped-free beam (i.e., a cantilever wing) are

${\displaystyle \theta |_{y=0}=\left.{\frac {d\theta }{dy}}\right|_{y=L}=0,}$

which yields the solution

${\displaystyle \theta =\alpha _{0}[\tan(\lambda L)\sin(\lambda y)+\cos(\lambda y)-1].}$

As can be seen, for λL = π/2 + , with arbitrary integer number n, tan(λL) is infinite. n = 0 corresponds to the point of torsional divergence. For given structural parameters, this will correspond to a single value of free-stream velocity U. This is the torsional divergence speed. Note that for some special boundary conditions that may be implemented in a wind tunnel test of an airfoil (e.g., a torsional restraint positioned forward of the aerodynamic center) it is possible to eliminate the phenomenon of divergence altogether.[7]

Control reversal

Control surface reversal is the loss (or reversal) of the expected response of a control surface, due to deformation of the main lifting surface. For simple models (e.g. single aileron on an Euler-Bernoulli beam), control reversal speeds can be derived analytically as for torsional divergence. Control reversal can be used to aerodynamic advantage, and forms part of the Kaman servo-flap rotor design.[7]

Dynamic aeroelasticity

Dynamic aeroelasticity studies the interactions among aerodynamic, elastic, and inertial forces. Examples of dynamic aeroelastic phenomena are:

Flutter

Flutter is a dynamic instability of an elastic structure in a fluid flow, caused by positive feedback between the body's deflection and the force exerted by the fluid flow. In a linear system, "flutter point" is the point at which the structure is undergoing simple harmonic motion—zero net damping—and so any further decrease in net damping will result in a self-oscillation and eventual failure. "Net damping" can be understood as the sum of the structure's natural positive damping and the negative damping of the aerodynamic force. Flutter can be classified into two types: hard flutter, in which the net damping decreases very suddenly, very close to the flutter point; and soft flutter, in which the net damping decreases gradually.[8]

In water the mass ratio of the pitch inertia of the foil to that of the circumscribing cylinder of fluid is generally too low for binary flutter to occur, as shown by explicit solution of the simplest pitch and heave flutter stability determinant.[9]

Video of the Tacoma Narrows Bridge being destroyed through aeroelastic fluttering

Structures exposed to aerodynamic forces—including wings and aerofoils, but also chimneys and bridges—are designed carefully within known parameters to avoid flutter. In complex structures where both the aerodynamics and the mechanical properties of the structure are not fully understood, flutter can be discounted only through detailed testing. Even changing the mass distribution of an aircraft or the stiffness of one component can induce flutter in an apparently unrelated aerodynamic component. At its mildest, this can appear as a "buzz" in the aircraft structure, but at its most violent, it can develop uncontrollably with great speed and cause serious damage to or lead to the destruction of the aircraft,[10] as in Braniff Flight 542, or the prototypes for the VL Myrsky fighter aircraft. Famously, the original Tacoma Narrows Bridge was destroyed as a result of aeroelastic fluttering.[11]

Aeroservoelasticity

In some cases, automatic control systems have been demonstrated to help prevent or limit flutter-related structural vibration.[12]

Propeller whirl flutter

Propeller whirl flutter is a special case of flutter involving the aerodynamic and inertial effects of a rotating propeller and the stiffness of the supporting nacelle structure. Dynamic instability can occur involving pitch and yaw degrees of freedom of the propeller and the engine supports leading to an unstable precession of the propeller.[13] Failure of the engine supports led to whirl flutter occurring on two Lockheed L-188 Electra in 1959 on Braniff Flight 542 and again in 1960 on Northwest Orient Airlines Flight 710.[14]

Transonic aeroelasticity

Flow is highly non-linear in the transonic regime, dominated by moving shock waves. It is mission-critical for aircraft that fly through transonic Mach numbers. The role of shock waves was first analyzed by Holt Ashley.[15] A phenomenon that impacts stability of aircraft known as "transonic dip", in which the flutter speed can get close to flight speed, was reported in May 1976 by Farmer and Hanson[16] of the Langley Research Center.

Buffeting

Buffeting of the fin caused by the breakdown of the vortex on the NASA HARV F/A-18 wing.

Buffeting is a high-frequency instability, caused by airflow separation or shock wave oscillations from one object striking another. It is caused by a sudden impulse of load increasing. It is a random forced vibration. Generally it affects the tail unit of the aircraft structure due to air flow downstream of the wing.[citation needed]

The methods for buffet detection are:

1. Pressure coefficient diagram[17]
2. Pressure divergence at trailing edge
3. Computing separation from trailing edge based on Mach number
4. Normal force fluctuating divergence

Prediction and cure

Mass balance protruding from an aileron used to suppress flutter

In the period 1950–1970, AGARD developed the Manual on Aeroelasticity which details the processes used in solving and verifying aeroelastic problems along with standard examples that can be used to test numerical solutions.[18]

Aeroelasticity involves not just the external aerodynamic loads and the way they change but also the structural, damping and mass characteristics of the aircraft. Prediction involves making a mathematical model of the aircraft as a series of masses connected by springs and dampers which are tuned to represent the dynamic characteristics of the aircraft structure. The model also includes details of applied aerodynamic forces and how they vary.

The model can be used to predict the flutter margin and, if necessary, test fixes to potential problems. Small carefully chosen changes to mass distribution and local structural stiffness can be very effective in solving aeroelastic problems.

Methods of predicting flutter in linear structures include the p-method, the k-method and the p-k method.[7]

For nonlinear systems, flutter is usually interpreted as a limit cycle oscillation (LCO), and methods from the study of dynamical systems can be used to determine the speed at which flutter will occur.[19]

Media

These videos detail the Active Aeroelastic Wing two-phase NASA-Air Force flight research program to investigate the potential of aerodynamically twisting flexible wings to improve maneuverability of high-performance aircraft at transonic and supersonic speeds, with traditional control surfaces such as ailerons and leading-edge flaps used to induce the twist.

References

1. ^ a b Bisplinghoff, R. L., Ashley, H. and Halfman, H., Aeroelasticity. Dover Science, 1996, ISBN 0-486-69189-6.
2. ^ a b c
3. ^ Theodore von Kármán (1967) The Wind and Beyond, page 155.
4. ^ Ernest Edwin Sechler and L. G. Dunn (1942) Airplane Structural Analysis and Design from Internet Archive.
5. ^ E. E. Sechler (1952) Elasticity in Engineering.
6. ^ Collar, A. R. (1978). "The first fifty years of aeroelasticity". Aerospace. 2. 5: 12–20.
7. ^ a b c Hodges, D. H. and Pierce, A., Introduction to Structural Dynamics and Aeroelasticity, Cambridge, 2002, ISBN 978-0-521-80698-5.
8. ^ G. Dimitriadis, University of Liège, Aeroelasticity: Lectrue 6: Flight testing.
9. ^ "Binary Flutter as an Oscillating Windmill – Scaling & Linear Analysis". Wind Engineering. 37. 2013. Archived from the original on 2014-10-29.
10. ^
11. ^ a b The adequacy of comparison between flutter in aircraft aerodynamics and Tacoma Narrows Bridge case is discussed and disputed in Yusuf K. Billah, Robert H. Scanian, "Resonance, Tacoma Bridge failure, and undergraduate physics textbooks"; Am. J. Phys. 59(2), 118–124, February 1991.
12. ^
13. ^ Reed, Wilmer H. "Review of propeller-rotor whirl flutter" (PDF). Nasa. Retrieved 2019-11-15.
14. ^ "Lessons Learned From Civil Aviation Accidents". Retrieved 2019-12-14.
15. ^ Holt Ashley. "Role of Shocks in the "Sub-Transonic" Flutter Phenomenon", Journal of Aircraft, Vol. 17, No. 3 (1980), pp. 187–197.
16. ^ Farmer, M. G. and Hanson, P. W., "Comparison of Super-critical and Conventional Wing Flutter Characteristics", NASA TM X-72837.
17. ^ Golestani, A. (2014). "An experimental study of buffet detection on supercritical airfoils in transonic regime". Proceedings of the Institution of Mechanical Engineers, Part G: Journal of Aerospace Engineering.
18. ^ "Manual on Aeroelasticity - Subject and author Index" (PDF). Retrieved 2019-12-14.
19. ^ Tang, D. M. (2004). "Effects of geometric structural nonlinearity on flutter and limit cycle oscillations of high-aspect-ratio wings". Smart Materials and Structures. 19 (3): 291–306. Bibcode:2004JFS....19..291T. doi:10.1016/j.jfluidstructs.2003.10.007.
20. ^ Kepert, J. L. (1993). Aircraft Accident Investigation at ARL-The first 50 years (PDF) (Report). Defence Science and Technology Organisation.