A ball-peen hammer, also known as a machinist's hammer, is a type of peening hammer used in metalworking. It has two heads, one flat and the other, called the peen, rounded. It is distinguished from a cross-peen hammer, diagonal-peen hammer, point-peen hammer, or chisel-peen hammer by having a hemispherical peen. It is commonly used as a tool for metalworking.
Though the process of peening (surface hardening by impact) has become rarer in metal fabrication, the ball-peen hammer remains useful for many tasks, such as striking punches and chisels (usually performed with the flat face of the hammer). The peening face is useful for rounding off edges of metal pins and fasteners, such as rivets. The ball face of the hammer can also be used to make gaskets for mating surfaces. A suitable gasket material is held over the surface where a corresponding gasket is desired, and the operator will lightly tap around the edges of the mating surface to perforate the gasket material.
Variants include the straight-peen, diagonal-peen, and cross-peen hammer. These hammers have a wedge-shaped head instead of a ball-shaped head. This wedge shape spreads the metal perpendicular to the edge of the head. The straight-peen hammer has the wedge oriented parallel to the hammer's handle, while the cross-peen hammer's wedge is oriented perpendicular. The diagonal-peen hammer's head, as the name implies, is at a 45° angle from the handle. They are commonly used by blacksmiths during the forging process to deliver blows for forging or to strike other forging tools.
Related soft-faced hammers have heads faced with materials such as brass, lead, tightly wound rawhide, or plastic, although these faces are usually flat, not in a ball or wedge peen shape. These hammers usually have replaceable heads or faces, because they will deform, wear out, or break over time. They are used to prevent damage to a struck surface, and are graded by the weight of the head and by hardness of the striking face. Heads cast in solid brass are used in applications where less vibration is needed.
- Audel, Theodore (1962). Audels new mechanical dictionary for technical trades. Theodore Audel. p. 54.
- Iniguez, Ramon C. "Lesson Planner: How to make a gasket using a ball-peen hammer". CTE Online. California Department of Education. Retrieved 23 April 2018.
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- Benford 2006, p. 36
- Szymborska 2004, p. 435