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|Chevrolet Astro/GMC Safari|
|Manufacturer||Chevrolet/GMC (General Motors)|
|Also called||GMC Safari|
|Assembly||Baltimore Assembly, Baltimore, Maryland|
|Body and chassis|
|Body style||3-door van|
|Layout||Front engine, Rear-wheel drive / All-wheel drive|
|Successor||Chevrolet Traverse (Astro)
GMC Acadia (Safari)
Chevrolet City Express (cargo van)
The Chevrolet Astro is a rear-wheel drive mid-sized van manufactured and marketed by Chevrolet from 1985–2005 and over two build generations. Along with its rebadged variant, the GMC Safari, the Astro was marketed in passenger as well as cargo and livery configurations—featuring a V6 engine, unibody construction with a separate front engine/suspension sub-frame, leaf-spring rear suspension, rear bi-parting doors, and a seating capacity of up to eight passengers.
Because of their size, and truck-based platform, the Astro and Safari not only competed against Dodge Caravan/Plymouth Voyager and the Japanese Toyota Van, but also vehicles such as the Dodge Durango and Honda Pilot. The Astro was marketed as a minivan, though sized between the Chevrolet Venture/Lumina APV unibody minivan and the full-size Chevy Van/Express. Similar to the Ford Aerostar, it had powertrain components in common with GM's other light trucks and up to a 5,500 lb (2,500 kg) towing capacity.
Both Pontiac and GMC have used the Safari nameplate (GMC belonged to the Pontiac/GMC Division); Pontiac used the nameplate on several of its station wagon models from 1955 to 1989. The two Safaris, both Pontiac and GMC, were marketed simultaneously, at times by the same dealerships, from 1985 through 1989. The Pontiac Safari is not a variant of the GMC Safari, and the Chevrolet Astro by extension.
First generation (1985–1994)
|Body and chassis|
|Engine||2.5 L Tech IV 98 hp (73 kW) I4
4.3 L 4300 165 hp (123 kW) V6
4.3 L 4300 200 hp (150 kW) V6
|Wheelbase||111.0 in (2,819 mm)|
|Length||STD: 176.8 in (4,491 mm)
EXT: 186.8 in (4,745 mm)
1992–94 Astro Cargo Van STD: 177.9 in (4,519 mm)
1992–94 Astro Cargo Van EXT: 187.9 in (4,773 mm)
|Width||77.0 in (1,956 mm)
1992–94 Safari & Astro Cargo Van: 77.5 in (1,968 mm)
|Height||1985–89: 73.7 in (1,872 mm)
1985–89 Cargo Van STD: 74.5 in (1,892 mm)
1990–91 STD: 74.9 in (1,902 mm)
1990–91 STD: 74.1 in (1,882 mm)
1992–94 Astro: 76.2 in (1,935 mm)
1992–94 Safari Cargo Van: 76.1 in (1,933 mm)
1992–94 Safari SLX: 76.4 in (1,941 mm)
1992–94 Safari 2WD EXT: 76.6 in (1,946 mm)
1992–94 Safari Cargo Van AWD STD: 75.7 in (1,923 mm)
1992–94 Safari Cargo Van AWD EXT: 76.0 in (1,930 mm)
Engines choices ranged from a 98 hp (73 kW; 99 PS) 2.5 L four-cylinder to a 200 hp (149 kW; 203 PS) 4.3 L V6, depending on options and/or model year.
Much like the second-generation GM F-body 1970-1981 and X-body vehicles, the GM M-van (Astro/Safari) had a bolt-on subframe. For the M-van, the front suspension shares most components with the GM B-body station wagon (Chevrolet Caprice, Oldsmobile Custom Cruiser) with a leaf-spring rear suspension. The lower ball joints were larger than their B-body counterparts (similar to 1977-96 Cadillac D platform vehicles, e.g., Fleetwood limousines). These ball joints were later used in the final Chevrolet Caprice 9C1 (police package) cars manufactured in 1995 and 1996. They also shared many mechanical similarities to the GMT 325/330 midsize S/T pickups and utility vehicles.
In 1990 a new all-wheel drive (AWD) system (the first U.S.-built minivan to do so), designed and developed by FF Developments (FFD), was made optional. The AWD models had a lower fuel economy: 17 miles per gallon highway versus 20 to 21 miles per gallon for rear-wheel drive vans. AWD Astros used a Borg Warner 4472 transfer case.
Also in 1990, a new dashboard was introduced along with the availability of an extended body option, sharing its wheelbase with the shorter version. The 1990 model year also introduced the hydroboost braking system, a system using the same accessory belt driven pump to supply the power steering and brakes.
In 1992, a new optional door form was introduced, colloquially known as Dutch doors. This form was two bi-parting doors with a flip-up window above. Previously, Astro and Safari vans were equipped only with bi-parting doors. An optional 4.3 L (RPO L35) engine with central port injection and a balance shaft was phased in.
In 1993, an electronically controlled 4-speed automatic transmission with overdrive became standard as the sole transmission offering. As with many other 1993 model year GM vehicles, Scotchgard fabric protection also became a standard feature on Astro vans equipped with cloth seats. 1994 also saw the addition of three new exterior paint colors. These colors were Indigo Blue Metallic (#39), Light Quasar Blue Metallic (#20), and Medium Quasar Blue Metallic (#80).
For the 1994 model year, GM started manufacturing most of their vehicles, including the Astro and Safari, with CFC-free air-conditioning systems, which used R134a refrigerant instead of R-12 refrigerant.
Second generation (1995-2005)
|Body and chassis|
|Engine||4.3 L 190 hp (142 kW) V6|
|Wheelbase||1995–96: 111.0 in (2,819 mm)
1997–2005: 111.2 in (2,824 mm)
|Length||189.8 in (4,821 mm)|
|Width||77.5 in (1,968 mm)|
|Height||1995–96 Astro: 75.9 in (1,928 mm)
1997–98 Astro: 76.0 in (1,930 mm)
1995–96 Safari: 76.2 in (1,935 mm)
1997–98/2002–03 Safari Cargo Van & 1999–2001 Astro Cargo Van 2WD: 75.3 in (1,913 mm)
1997–2005 Safari & 2002–05 Astro: 75.0 in (1,905 mm)
1999–2001 Astro 2WD: 74.9 in (1,902 mm)
1999–2001 Astro Cargo Van AWD: 75.2 in (1,910 mm)
1999–2001 Astro AWD: 74.8 in (1,900 mm)
In 1995, the model was face lifted with an extended nose that resembled the then-new full-size Express vans. Also for 1995, the shorter length body was dropped. In 1996, a redesigned dash received a passenger side air-bag. The vans remained mostly unchanged until the end of production in 2005.
In 2003, GM upgraded the chassis of both the Astro and Safari with certain suspension components, larger brakes, and six-lug, 16 inch wheels from the full-size Chevrolet and GMC half-ton pickup trucks.
The last Astro and Safari rolled off the assembly line on May 13, 2005.
Safety and crash testing
The Insurance Institute for Highway Safety (IIHS), gave the Astro a "Poor" rating in 1996 because of a display of structural failure in the Institute's 40 mph (64 km/h) crash test into a fixed, offset barrier. The underbody of the test van buckled, pitching both front seats forward and shoving the crash dummy into the dashboard and steering wheel, and resulting in a broken left leg, leading the Institute to comment that "[t]he collapse of the occupant compartment left little survival space for the driver."
In testing performed by the National Highway Traffic Safety Administration (NHTSA), however, the Astro and Safari fared better, improving from a single-star rating in 1991 to a three-star (driver) and four-star (passenger) rating by 2000. In side impacts, the Astro and Safari both received the highest, five-star rating in every year that the test was administered.
In 2007, the IIHS reported that the 2001–2004 model year Chevrolet Astro recorded during calendar years 2002–2005 the least number of killed drivers of all passenger vehicles in the United States, as calculated per every million units on the road. Driver's habits and vehicle usage might have influenced this result.
- "Chevrolet Astro I Concept car". ultimatecarpage.com. Retrieved February 28, 2016.
- Keefe, Don (December 2005). "1967 Chevy Astro I". Hemmings. Retrieved February 28, 2016.
- Gunnell, John (1993). Standard Catalog of 4x4's 1945-1993. Krause Publications.
- "No giant here — FF Developments Ltd. — company profile". Ward's Auto World. December 1999.[dead link]
- "Vehicle ratings - Chevrolet Astro 1996-2005 models". Insurance Institute for Highway Safety, Highway Loss Data Institute. Archived from the original on June 2, 2006. Retrieved February 28, 2016.
- "Drivers deaths by make and model: fatality risk in one vehicle versus another" (PDF). Status Report. Insurance Institute for Highway Safety. 42 (4). April 19, 2007. Archived from the original (PDF) on January 17, 2014. Retrieved February 28, 2016.
Media related to Chevrolet Astro at Wikimedia Commons
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