Cristallo is a glass which is totally clear (like rock crystal), without the slight yellow or greenish color originating from iron oxide impurities. This effect is achieved through small additions of manganese oxide. Often Cristallo has a low lime content which makes it prone to glass corrosion (otherwise known as glass disease).
Rather than using common sand, crushed quartz pebbles were used instead. The quartz pebbles were typically from the Ticino and the Adige rivers. The quartz pebbles went through a rigorous screening process before being selected for use in cristallo production. The quartz pebbles had to be free of yellow and black veins and also had to be able to produce sparks when struck with steel.
If the quartz pebbles passed the selection process then the pebbles were heated to the point where the stones began to glow and then placed into cold water. Then the pebbles were crushed and ground.
The typical flux was used in the production of cristallo was called alume catino. Alume catino was derived from the ash of the salsola soda and salsola kali bushes that grew in the Levantine coastal region.
The ash of the plants was then carefully sieved and then placed into water to be gently boiled with constant mixing. Then the ashen mixture was placed into shallow pans to be dried. Once dried the alume catino would repeat the boiling and drying process until all of the salt was extracted from the ashes.
The crushed and ground quartz was mixed with the purified alume catino and constantly mixed at high temperatures. The top of the molten batch would then be skimmed off. By skimming the top of the molten glass, unreacted and undissolved chlorides and sulfates in the mixture were removed.
The molten glass would then be ladled into vats of water. The water removed chloride and sulfate impurities from the mixture. The process of remelting and placing the molten mixture into vats of water was repeated several times until the glass-makers were satisfied.
Next the glass was placed into a furnace that was heated to the highest temperature possible and left there for several days. The material was stirred continually to eliminate defects, such as bubbles.
Then the refined mixture was taken, heated and shaped into blocks called frit. The frit was then taken and remelted and skimmed once again in order to remove impurities. The batch then had manganese added to the mixture at this time. The addition of manganese helps to rid the cristallo of any color tints. This step is repeated until the glass-maker is satisfied.
Now the molten mixture is ready to be shaped by glass-makers into pieces of cristalloware.