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In fluid mechanics, dewetting is one of the processes that can occur at a solid–liquid or liquid–liquid interface. Generally, dewetting describes the process of retraction of a fluid from a non-wettable surface it was forced to cover. The opposite process—spreading of a liquid on a substrate—is called wetting. The factor determining the spontaneous spreading and dewetting for a drop of liquid placed on a solid substrate with ambient gas, is the so-called spreading coefficient S:

Surface tension diagram of a liquid droplet on a solid substrate. The surface of the liquid has the shape of a spherical cap, due to Laplace pressure

where is the solid-gas surface tension, is the solid-liquid surface tension and is the liquid-gas surface tension (measured for the mediums before they are brought in contact with each other).

When , the spontaneous spreading occurs, and if , partial wetting is observed, meaning the liquid will only cover the substrate to some extent [1].

The equilibrium contact angle is determined from the Young-Laplace equation.

Spreading and dewetting are important processes for many applications, including adhesion, lubrication, painting, printing, and protective coating. For most applications, dewetting is an unwanted process, because it destroys the applied liquid film.

Dewetting can be inhibited or prevented by photocrosslinking the thin film prior to annealing, or by incorporating nanoparticle additives into the film. [2]

Surfactants can have a significant effect on the spreading coefficient. When a surfactant is added, it's amphiphilic properties cause it to be more energetically favorable to migrate to the surface, decreasing the interfacial tension and thus increasing the spreading coefficient (i.e. making S more positive). As more surfactant molecules are absorbed into the interface, the free energy of the system decreases in tandem to the surface tension decreasing, eventually causing the system to become completely wetting.

In biology, by analogy with the physics of liquid dewetting, the process of tunnel formation through endothelial cells has been referred to as cellular dewetting.

Dewetting of polymer thin films[edit]

In most dewetting studies a thin polymer film is spin-cast onto a substrate. Even in the case of the film does not dewet immediately if it is in a metastable state, e.g. if the temperature is below the glass transition temperature of the polymer. Annealing such a metastable film above its glass transition temperature increases the mobility of the polymer-chain molecules and dewetting takes place.[3][4]

The process of dewetting occurs by the nucleation and growth of randomly formed holes, which coalesce to form a network of filaments, before breaking into droplets[5]. When starting from a continuous film, an irregular pattern of droplets is formed. The droplet size and droplet spacing may vary over several orders of magnitude, since the dewetting starts from randomly formed holes in the film. There is no spatial correlation between the dry patches that develop. These dry patches grow and the material is accumulated in the rim surrounding the growing hole. In the case where the initially homogeneous film is thin (in the range of 100 nm (4×10−6 in)), a polygon network of connected strings of material is formed, like a Voronoi pattern of polygons. These strings then can break up into droplets, a process which is known as the Plateau-Rayleigh instability. At other film thicknesses, other complicated patterns of droplets on the substrate can be observed, which stem from a fingering instability of the growing rim around the dry patch.


  1. ^ Rosen, Milton J. (2004). Surfactants and Interfacial Phenomena (3rd ed.). Hoboken, New Jersey: Wiley-Interscience. p. 244. ISBN 978-0-471-47818-8. OCLC 475305499.
  2. ^ Carroll, Gregory T.; Turro, Nicholas J.; Koberstein, Jeffrey T. (2010) Patterning Dewetting in Thin Polymer Films by Spatially Directed Photocrosslinking Journal of Colloid and Interface Science, Vol. 351, pp 556-560 doi:10.1016/j.jcis.2010.07.070
  3. ^ Leroux, Frédéric; Campagne, Christine; Perwuelz, Anne; Gengembre, Léon (2008). "Polypropylene film chemical and physical modifications by dielectric barrier discharge plasma treatment at atmospheric pressure". Journal of Colloid and Interface Science. 328 (2): 412–20. Bibcode:2008JCIS..328..412L. doi:10.1016/j.jcis.2008.09.062. PMID 18930244.
  4. ^ Karapanagiotis, Ioannis; Gerberich, William W. (2005). "Polymer film rupturing in comparison with leveling and dewetting". Surface Science. 594 (1–3): 192–202. Bibcode:2005SurSc.594..192K. doi:10.1016/j.susc.2005.07.023.
  5. ^ Reiter, Günter (1992-01-06). "Dewetting of thin polymer films". Physical Review Letters. 68 (1): 75–78. doi:10.1103/PhysRevLett.68.75.

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