Flip-Chip modules are components of digital logic systems made by the Digital Equipment Corporation (DEC) for its PDP-7, PDP-8, PDP-9, and PDP-10 computers, and related peripherals, beginning on August 24, 1964.
As used by DEC, the term described a proprietary way to package electronic circuitry which was used for central processing units, peripheral controllers, and many other digital or analog electronic products produced by the company. The first flip-chip modules mated with single-sided 18-contact card edge connectors with contacts on 1/8 inch centers. Circuit boards were 2 7/16 inches wide by 5 inches long, with a handle adding 1/2 inch. Double modules with two connectors end to end were 5 3/16 inches wide. Later, when two-sided boards were introduced, upwards-compatible double-sided 36-contact edge connectors were used, but the basic connector and board dimensions remained unchanged. If more component real estate area were required for electronic circuitry, the "standard-length" modules would be supplemented by "extended-length" modules.
The company eventually produced quad-height (4 connectors) and hex-height (6 connectors) modules as larger circuit boards came into use; these larger boards often included metal levers to handle the larger forces need to insert or extract the boards from mating backplane connectors. The modular circuit boards were integrated into larger systems by plugging them into backplanes composed of DEC's proprietary Flip-Chip connectors. These connectors were in turn typically interconnected via a soldered printed circuit backplane, or by wirewrapping, or by both methods. Troubleshooting would narrow down a fault to the module level, and a defective or suspected faulty module would be replaced by a known-good one, to repair a malfunctioning computer system.
The plastic handles were color-coded to distinguish the various electronics technologies families used by the modules, and thus their likely voltage and interface signaling standards.
The trademark "Flip-Chip"' was filed on August 27, 1964. Various manuals produced by DEC refer to the modules as "FLIP CHIP", "FLIP-CHIP", "Flip Chip", and "Flip-Chip", with trademark and registered trademark symbols.
The modules were called "Flip-Chips" because early versions of some of these modules, for example, the R107 module shown, used hybrid integrated circuits built using flip chip mounting of individual diode chips on a ceramic substrate. Some boards containing flip chip modules were etched and drilled to allow those modules to be replaced by discrete components. At some points during production, conventional discrete components may have replaced these flip-chip devices, but the early use of hybrid integrated circuits allowed DEC to market the PDP-8 as an integrated circuit computer.
When DEC began to use monolithic integrated circuits, they continued to refer to their circuit boards as "Flip-Chip" modules, despite the fact that actual flip chip mounting was not used. DEC continued to hold the "Flip-Chip" trademark until June 6, 1987, when it was allowed to expire.
- The Digital Logic Handbook, 1966-67 edition. Maynard, Massachusetts: Digital Equipment Corporation. 1966.
- The Digital Logic Handbook, 1968 edition (PDF). Maynard, Massachusetts: Digital Equipment Corporation. 1968. p. 27.
- Bell, C Gordon; Mudge, J. Craig; McNamara, John E. "112 IN THE BEGINNING". Computer Engineering. Retrieved 2022-01-24.
- "FlipChip Technology". Digital Equipment Corporation PDP–7. soemtron.org. Retrieved 2022-01-24.
- "Flip Chip latest status". Retrieved 2010-05-28.
- See, for example, the S111, component side, solder side.
- Digital Equipment Corporation, advertisement, Computers and Automation April 1965; pages 6-7.