Foam glass

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Block of foam glass

Foam glass is a porous glass foam material. Its advantages as a building material include its light weight, high strength and its thermal and acoustic insulating properties. It is made by heating a mixture of crushed or granulated glass and a blowing agent (chemical foaming agent) such as carbon or limestone. Near the melting point of the glass, the blowing agent releases a gas, producing a foaming effect in the glass. After cooling the mixture hardens into a rigid material with gas-filled closed-cell pores comprising a large portion of its volume.

In the 1930s, Saint-Gobain of France first developed foam glass with calcium carbonate as a foaming agent. In 1935, it applied for the first patent. Subsequently, in 1939, the Soviet Union experimentally produced foam glass at the intermediate pilot plant of the Mendeleev Institute of Chemical Technology.

Foam glass was invented by Corning, Pittsburgh, USA. It is made of cullet, foaming agent, modified additive and foaming accelerator. After fine pulverization and uniform mixing, it is then melted at high temperature, foamed and annealed. Inorganic non-metallic glass material. It consists of a large number of uniform bubble structures with a diameter of 1 to 2 mm. Sound absorbing foam glass is more than 50% open cell bubbles, and heat insulating foam glass is more than 75% closed cell air bubbles, which can be adjusted according to the requirements of use, through changes in production technical parameters.[1]

Properties[edit]

Because this material is moisture proof, fireproof and anti-corrosion, and the glass material has the advantages of long-term use performance, it is in harsh environments such as in heat insulation, deep cooling, underground, open air, flammable, damp and chemical attack. It is favored by users. It is widely used in wall insulation, petroleum, chemical industry, machine room noise reduction, highway sound absorption barrier, electric power, military products, etc., and is called green environmental protection insulation material by users.

Depending on the properties of the foam glass, it can be used as insulation material in various sectors of construction engineering, as well as in shipbuilding, chemical, cryogenic and high temperature technologies. White and stained glass are also used as sound absorbing and decorative materials. Waste in production – foamed glass powder and scrap can also be used as fillers for decorative light concrete and other applications. Depending on the application, foam glass products produced by the corresponding processes can be divided into four categories, namely, insulating foam glass, sound absorbing decorative foam glass, facing foam glass and granular foam glass.

Foam glass is a kind of lightweight, high-strength building materials and decorative materials with excellent performance (insulation), sound absorption, moisture proof and fireproof. The temperature range is from 196 degrees to 450 degrees. The wet coefficient[clarification needed] is almost zero. Although other new insulation materials emerge in an endless stream, foam glass occupies an increasingly important position in the fields of low thermal insulation, moisture proof engineering, and sound absorption due to its permanents, safety and high reliability. Its production is the recycling of waste solid materials, which is an example of protecting the environment and obtaining substantial economic benefits.

Lava foam glass: natural lava such as obsidian and industrial waste slag is used as the base material, and a certain amount of glass powder can also be added to reduce the foaming temperature and foam glass made of or the like as a foaming agent. Generally used as insulation materials and wall materials for construction and industrial equipment.[2]

Application[edit]

Foam glass is a porous inorganic non-metallic material which is made of waste flat glass and bottle glass and is foamed at high temperature. It is fireproof, waterproof, non-toxic, corrosion-resistant, anti-mite, non-aging, non-radioactive and insulating. Anti-magnetic wave, anti-static, high mechanical strength, good adhesion to various types of mud. It is a stable building exterior wall and roof insulation, sound insulation and waterproof material.

According to reports, foam glass can also be used in the heat preservation project of flue, kiln and cold storage, heat insulation, waterproof and fireproof engineering of various gas, liquid and oil transmission pipelines, subway, library, office building, opera house, cinema, etc. Various places that require sound insulation and heat insulation equipment, isolation and sound insulation engineering for infrastructure construction, leak prevention and flood control works for river canals, guardrails, dams, etc. It even has functions for home cleaning and health care. The use of foam glass to protect the heating duct reduces heat loss by approximately 25% compared to conventional protective materials.[3]

Foam glass, also known as porous glass, is filled with numerous open or closed small pores. The area of the pores is 80%~90% of the total volume, and the pore size is 0.5~5mm, and some are as small as a few microns.

1. The matrix of the foam glass is glass, so it does not absorb water. The internal bubbles are also closed, so there is no capillary phenomenon and no penetration, so foam glass is currently the most ideal thermal insulation material.

2. The mechanical strength is high, and the intensity change is proportional to the apparent density. It has excellent pressure resistance and can withstand the erosion and load of the external environment more than other materials. The combination of excellent compression resistance and moisture barrier properties makes foam glass an ideal thermal insulation material for underground pipelines and tank foundations.

3. Foam glass has good thermal and moisture permeability, so the thermal conductivity is stable for a long time, and it does not change due to environmental influences, and the thermal insulation performance is good.

4. Foam glass is a matrix wet glass, so it will not burn spontaneously and will not be burned. It is an excellent fireproof material. Foam glass has an operating temperature range of -200 to 430 ° C, a small expansion coefficient (8 × 10 ° C) and is reversible, so the material properties are unchanged for a long time, are not easy to embrittle, and have good stability.

5. Foam glass has good sound insulation performance and strong absorption of sound waves. The average penetration loss is 28.3dB in 60~400Hz.

6. Dyeing property of foam glass is good, can be used as insulation decoration materials.

Foamed glass insulation aggregate is used in the same way as coated clay aggregate, but is capable of being used as a load bearing hardcore. It also offers better insulation (lambda/k value = 0.08 – approximately 20% lower thermal conductivity than lightweight expanded clay aggregate). It therefore needs less depth for similar thermal performance.[4]

See also[edit]

References[edit]

  1. ^ local.ecollege.ie (PDF) http://local.ecollege.ie/Content/APPRENTICE/liu/ind_insulation/mod4/m4_u6.pdf. Retrieved 2018-12-12. Missing or empty |title= (help)
  2. ^ Swan, Robert H.; Yeom, Seungcheol; Sjoblom, Kurt J.; Stark, Timothy D.; Filshill, Archie (2016-08-08). Engineering Properties of Foamed Recycled Glass as a Lightweight Fill. Geo-Chicago 2016. Reston, VA: American Society of Civil Engineers. doi:10.1061/9780784480151.002. ISBN 9780784480151.
  3. ^ Jakob., Koenig. Fabrication of highly insulating foam glass made from CRT panel glass. OCLC 922865725.
  4. ^ "Foam Glass Insulation Aggregate: GEOCELL®". Mike Wye. Retrieved 2016-11-01.

External links[edit]

https://www.britannica.com/science/foam-glass

http://www.glazette.com/Glass-Knowledge-Bank-96/Foam-Glass.html