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Fuel dumping (or a fuel jettison) is a procedure used by aircraft in certain emergency situations before a return to the airport shortly after takeoff, or before landing short of its intended destination (emergency landing) to reduce the aircraft's weight.
Aircraft fuel dump
Aircraft have two major types of weight limits: the maximum takeoff weight and the maximum structural landing weight, with the maximum structural landing weight almost always being the lower of the two. This allows an aircraft on a normal, routine flight to take off at the higher weight, consume fuel en route, and arrive at a lower weight. There are other variables involving takeoff and landing weights, but they are omitted from this article for the sake of simplicity.
It is the abnormal, non-routine flight where landing weight can be a problem. If a flight takes off at the maximum takeoff weight and then faces a situation where it must return to the departure airport (due to certain mechanical problems, or a passenger medical problem for instance), there will not be time to consume the fuel meant for getting to the original destination, and the aircraft may exceed the maximum landing weight to land at the departure point. If an aircraft lands at more than its maximum allowable weight it might suffer structural damage, or even break apart on landing. At the very least, an overweight landing would require a thorough inspection for damage.
As jets began flying with US airlines in the late 1950s and early 1960s, the FAA rule in effect at the time mandated that if the ratio between an aircraft's maximum structural takeoff weight and its maximum structural landing weight was greater than 105%, the aircraft had to have a fuel dump system installed. Aircraft such as the Boeing 707 and 727 and the Douglas DC-8 had fuel dump systems. Any of those aircraft needing to return to a takeoff airport above the maximum landing weight would jettison an amount of fuel sufficient to reduce the aircraft's weight below that maximum landing weight limit, and then land.
During the 1960s, Boeing introduced the 737, and Douglas introduced the DC-9, the original models of each being for shorter routes; the 105% figure was not an issue, thus they had no fuel dump systems installed. During the 1960s and 1970s, both Boeing and Douglas "grew" their respective aircraft as far as operational capabilities were concerned via Pratt & Whitney's development of increasingly powerful variants of the JT8D engines that powered both aircraft series. Both aircraft were now capable of longer duration flights, with increased weight limits, and complying with the existing 105% rule became problematic due to the costs associated with adding a fuel dump system to aircraft in production. Considering the more powerful engines that had been developed, the FAA changed the rules to delete the 105% requirement, and FAR 25.1001 was enacted stating a jettison system was not required if the climb requirements of FAR 25.119 (Landing Climb) and FAR 25.121 (Approach Climb) could be met, assuming a 15-minute flight. In other words, for a go-around with full landing flaps and all engines operating, and at approach flap setting and one engine inoperative, respectively.
Since most twin jet airliners can meet these requirements, most aircraft of this type such as the Boeing 737 (all models), the DC-9/MD80 and Boeing 717, the A320 family and various regional jet ("RJ") aircraft do not have fuel dump systems installed. In the event of an emergency, requiring a return to the departure airport, the aircraft circles nearby in order to consume fuel to get down to within the maximum structural landing weight limit, or, if the situation demands, simply lands overweight without delay. Modern aircraft are designed with possible overweight landings in mind, but this is not done except in cases of emergency, and various maintenance inspections are required afterwards.
Many movies and TV news stories mistakenly assume that all aircraft can dump fuel, when in fact most cannot. In certain atmospheric conditions where the humidity of the air is high, aircraft flying at low altitudes sometimes leave a condensation trail that can come off the top of the wing, wingtips, or trailing edge flaps. Condensation trails coming off the trailing edge flaps can appear especially odd, since the trail is being "spun" by aerodynamic forces. It is possible that some people observe these condensation trails and wrongly assume fuel is being dumped.
Long range twin jets such as the Boeing 767 and the Airbus A300, A310, and A330 may or may not have fuel dump systems, depending upon how the aircraft was ordered, since on some aircraft they are a customer option. Three- and four-engine jets like the Lockheed L-1011, McDonnell Douglas DC-10 / MD-11, Boeing 747 and Airbus A340 usually have difficulty meeting the requirements of FAR 25.119 near maximum structural takeoff weight, thus most of those have jettison systems. A Boeing 757 has no fuel dump capability as its maximum landing weight is similar to the maximum take-off weight. Airbus positions the dumping nozzles on the wing fairing.
Fuel dumping operations are coordinated with air traffic control, and precautions are taken to keep other aircraft clear of such areas. Fuel dumping is usually accomplished at a high enough altitude where the fuel will dissipate before reaching the ground. Fuel leaves the aircraft through a specific point on each wing, usually closer to the wingtips and further away from engines, and initially appears as more liquid than vapor.
A large scale fuel dumping occurred on September 11, 2001, when U.S. airspace was closed due to the September 11 attacks. International flights en route to the U.S. were either turned back to their point of origin or diverted to land in Canada and other countries. Many of these flights were fueled for travel well into the American interior; for those mid-flight aircraft unable to land due to excessive fuel weight, dumping was necessary.
It is difficult to quote specific dump rates even for specific types of aircraft since the dumped fuel is not pumped but delivered by gravity feed so as to be more independent of electrical systems, which might be unavailable in a fuel dump scenario. This means the actual rate depends on the pressure exerted by the fuel head: the more fuel on board, the higher the rate at which it flows out. This also means that the dump rate is not constant, but decreases while dumping because the fuel head and its pressure decrease.
As a rule of thumb for the Boeing 747, pilots quote dump rates ranging from a ton per minute, to two tons per minute, to a thumb formula of dump time = (dump weight / 2) + 5 in minutes. In 2009  an Airbus A340-300 returning to its airport of departure shortly after takeoff dumped 53 tons of fuel in 11 minutes.
A dump-and-burn is a fuel dump in which the fuel is ignited, intentionally, using the plane's afterburner. A spectacular flame combined with high speed makes this a popular display for air shows or as a finale to fireworks. Dump-and-burns are also referred to as "torching" or "zippos".
General Dynamics F-111 Aardvark aircraft have been used for this purpose in Australia during the closing ceremony of the 2000 Summer Olympics and (until 2010) regularly at Brisbane's Riverfestival and the Australian Grand Prix.
- Cessna 188 Pacific rescue – use of fuel dumping in an attempt to make the aircraft more visible
- Drop tank – external tank that can be jettisoned when empty or in an emergency
- Philippine Airlines Flight 434 – dumped fuel to reduce strain in landing
- Samoan Clipper – in-flight explosion
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