Integral Coach Factory

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Integral Coach Factory, Chennai
Public sector undertaking
IndustryRolling Stock
EMU
MEMU
Founded1952
HeadquartersDr Ambedkar Rd, Integral Coach Factory Area, ICF North Colony, Konnur, Chennai, Tamil Nadu, India
Key people
Rahul Jain (General Manager)
Production output
Vande Bharat Express
OwnerIndian Railways
Websitehttps://icf.indianrailways.gov.in/

Integral Coach Factory (ICF) is a manufacturer of rail coaches located in Chennai, Tamil Nadu, India. It was established in 1952, is owned and operated by the Indian Railways. It is located in the neighbourhood of Perambur. The ICF is one of the three rake production units of the Indian Railways, the other two being the Modern Coach Factory at Raebareli and the Rail Coach Factory at Kapurthala.[1]

The coach factory primarily manufactures rolling stock for Indian Railways but also exports railway coaches to other countries. ICF set a new record produce 2503 coaches in the fiscal year 2017-2018. It became the world's largest railway coach manufacturer, rolling out 3,262 coaches in the fiscal year 2018-2019, up from 1,437 coaches in 2009-2010,[2] expecting to produce 4,000 units in the fiscal year 2019–2020 .[3]

A premier production unit of the Indian railways, the ICF manufactures a range of coaches, including Linke-Hofmann-Busch (LHB) ones, in addition to self-propelled train sets (SPTs) such as electrical multiple units (EMU).[4]

History[edit]

The ICF was established in 1952 and started production on 2 October 1955. The first items produced were third class shells for Southern Railway.

Manufacturing[edit]

The ICF consists of two main divisions, namely, shell division and furnishing division. The shell division manufactures the skeleton of the rail coach, while the furnishing division is concerned with the coach interiors and amenities. An ancillary unit to the ICF is being built in Haldia, West Bengal for furnishing diesel multiple units.[5] ICF manufactures more than 170 varieties of coach including the kolkatta metro rakes for bhel,ngef,cnrdalian icf/medha first and second class coaches, pantry and kitchen cars, luggage and brake vans, self-propelled coaches, electric (EMU), diesel (DMU) and mainline electric multiple unit (MEMU), metro coaches and diesel electric tower cars, accident relief medical vans (ARMV), inspection cars (RA), fuel test cars, track recording cars and luxury coaches. The plant employs about 11,095 people and manufactures about 2000 coaches per year. ICF churned out 1,503 coaches in 2010[6] and in August 2011, ICF was sanctioned a project for manufacturing stainless steel shells and high speed bogies and an increase in capacity from 1,500 to 1,700 coaches.[6] In 2013-14, it built 25 LHB Coaches, 248 air-conditioned and 1185 non-AC coaches.[7] It plans to increase its manufacturing capacity of LHB coaches. It has set a target to manufacture 300 LHB coaches in 2014-15 and reach a capacity of 1000 LHB coaches by 2016-17. ICF has turned out a record outturn of 2277 coaches during the year 2016-17 consisting of more than 50 variants involving high technological inputs, meticulous planning and execution.[8] A total of 50,000 coaches had been produced till 18 Aug 2015 by ICF since its inception. On an average, the ICF takes 20 days to build a coach.[9]

In October 2018, ICF Chennai began testing Train 18, a long-haul passenger EMU. ICF will also manufacture MEMU potential to operate at 110/130 km/hr whose trials are expected in February 2019 for Northern India.

Exports[edit]

ICF also exports rail cars to various countries.

Export Markets
Africa  Angola
 Mozambique
 Nigeria
 Tanzania
 Uganda
 Zambia
Asia  Bangladesh
 Myanmar
 Republic of China (Taiwan)
 Sri Lanka
 Thailand

Others[edit]

A Regional Railway Museum is situated in the factory premises. It has a collection of nascent models of trains and models endemic to the Indian Railways. About 59.1 million units of electricity had been generated through the windmills installed by ICF in Tirunelveli district in 2011 which met 80 percent of the plant's electrical energy requirements.[10][11][12]

Controversies[edit]

The air-conditioned train-sets manufactured by ICF for Kolkata Metro allegedly broke down causing disruption of services. According to newspaper reports, the air-conditioned rakes have been sent to Kolkata without conducting dry runs because the ICF does not have third rail testing facilities.[13][14][15][16][17][18][19][20][21][22]

See also[edit]

List of locomotive builders by countries

References[edit]

  1. ^ Kumar, S. Vijay (15 July 2019). "Railways may buy readymade trains from private players". The Hindu. Chennai: Kasturi & Sons. p. 1. Retrieved 21 July 2019.
  2. ^ Kumar, S. Vijay (15 July 2019). "AIRF opposes move to purchase trains". The Hindu. Chennai: Kasturi & Sons. p. 5. Retrieved 21 July 2019.
  3. ^ Narasimhan, T E (21 May 2019). "After Train 18, ICF to develop Train 19, sleeper version of Train 18". Business Standard. Chennai: Express Publications. Retrieved 23 May 2019.
  4. ^ Parthasarathy, Venkatesan (2 August 2017). "Padi-Anna Nagar line to turn ICF test track". The New Indian Express. Chennai: Express Publications. Retrieved 14 July 2018.
  5. ^ "Railways' Haldia factory phase I may be commissioned by Oct/Nov". The Hindu. 2 February 2012. Retrieved 19 February 2012.
  6. ^ a b ICF to set up a stainless steel coaches manufacturing plant
  7. ^ http://timesofindia.indiatimes.com/business/india-business/ICF-produces-record-1622-coaches/articleshow/33089541.cms
  8. ^ http://www.railjournal.com/index.php/asia/indian-government-approves-kolar-coach-factory.html?channel=529
  9. ^ "ICF surpasses production target, rolls out 2,500th coach". The Hindu. Chennai: Kasturi & Sons. 1 April 2018. Retrieved 20 October 2018.
  10. ^ "Coach factory to use Rs 250 cr to upgrade bogies". Business Standard. 27 January 2012. Retrieved 19 February 2012.
  11. ^ "Surplus from ICF windmills to power TNEB grid soon". The Times of India. 23 February 2010. Retrieved 19 February 2012.
  12. ^ "Integral Coach Factory installs seven windmills". The Hindu. Chennai, India. 10 April 2009. Retrieved 19 February 2012.
  13. ^ (Jayanta) Sep 18, 2011, 03.51am IST (18 September 2011). "Snag disrupts Metro services develops snag, commuters stranded". The Times of India. Retrieved 1 November 2012.CS1 maint: multiple names: authors list (link)
  14. ^ "Snag disrupts Metro services". The Times of India. TNN. 9 August 2011. Retrieved 1 November 2012.
  15. ^ "Snag hits Metro on Panchami day". The Times of India. TNN. 2 October 2011. Retrieved 1 November 2012.
  16. ^ Sanjay Mandal (31 October 2011). "AC rakes throw Metro off track". Telegraphindia.com. Retrieved 1 November 2012.
  17. ^ Jayanta Gupta (25 June 2011). "Metro AC rakes may break down during rains". The Times of India. Retrieved 1 November 2012.
  18. ^ "Archived copy". Archived from the original on 22 February 2013. Retrieved 28 April 2012.CS1 maint: archived copy as title (link)
  19. ^ Our Special Correspondent (17 September 2011). "Snag in AC Metro rake". Telegraphindia.com. Retrieved 1 November 2012.
  20. ^ "2 days in a row, AC rake snags". Telegraphindia.com. 18 September 2011. Retrieved 1 November 2012.
  21. ^ "After technical snags developed in an AC rake metro train services were disrupted this morning. Trains could not run between Girish Park and Dumdum. They ran only from Girish Park to New Garia". The Times of India. 20 September 2011. Retrieved 1 November 2012.
  22. ^ "AC rakes throw Metro - Yahoo! News India". In.news.yahoo.com. 31 October 2011. Retrieved 1 November 2012.

External links[edit]

Coordinates: 13°05′54″N 80°12′30″E / 13.09832°N 80.20844°E / 13.09832; 80.20844