Kawasaki Z650

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Kawasaki Z650
KZ650
KZ650C
ManufacturerKawasaki Motorcycle & Engine Company
Parent companyKawasaki Heavy Industries
Production1977-1983
Classstandard
Engine652 cc (39.8 cu in) inline four
Bore / stroke62 mm × 54 mm (2.4 in × 2.1 in)
Compression ratio9.5:1
Top speed115 mph (185 km/h)[1]
Power62 hp (46 kW) @ 8,500 rpm (claimed)[1]
Torque41 lb⋅ft (56 N⋅m) @ 7,000 rpm (claimed)[2]
Ignition typepoints, then CDI
Transmission5-speed, chain final drive
Frame typedouble cradle frame
SuspensionFront:36 mm telescopic forks
Rear: twin rear shocks
BrakesFront: single or twin 275 mm (10.8 in) discs
Rear: 180 mm (7.1 in) drum or disc
Wheelbase1,420 mm (55.9 in)
Weight465 lb (211 kg)1976-1977[2](dry)
493 lb (224 kg)1978-1981[1] (dry)
485 lb (220 kg) (wet)
Fuel capacity16.8 L (3.7 imp gal; 4.4 US gal)

The Kawasaki Z650 (known as KZ650 in North America) was a 652 cc (39.8 cu in) standard motorcycle made by Kawasaki from 1976 till 1983. It had a four-cylinder four-stroke, DOHC, air-cooled, wet sump engine with two valves per cylinder and a five-speed gearbox. Designed as a middleweight version of the Kawasaki Z900, the similar-styling had "an attenuated version of the traditional Kawasaki tail fairing".[3] It competed in the market against the smaller SOHC Honda CB650. The Z650 was the epitome of the "Universal Japanese Motorcycle", or "UJM".[1][4]

It press-debuted in late 1976 when six US-specification machines were air-shipped from the Akashi works to the UK distributor near London. The bikes were assembled and road-shipped to Edinburgh, Scotland, by Kawasaki UK's road race transporter, to be road-tested by 30 assembled European journalists.[3]

Model development[edit]

The Z650's project leader was Ben Inamura, who designed the engine of the 1976 KZ650.[4] In its seven-year history, the Z650 underwent a number of alterations, as follows:

1977 Z650/KZ650[edit]

1977 KZ650 with aftermarket seat, wire-spoked wheels and drum rear brake

This first Z650 had a single front 275 mm disc brake and a 250 mm rear drum. Although the Z650's engine was based on the 900 cc (55 cu in) there were several differences: the 650 used a plain bearing crankshaft with a HyVo (or "Morse") chain primary drive instead of a gear drive, which necessitated the installation of a third (intermediate) shaft in the transmission to drive the input side of the clutch. Another departure from the Z1 engine design was the use of a shim-under-bucket method of setting valve clearances. (The Z1 engine's shim-over-bucket design caused some mishaps when its camshafts flicked the shims out of position, with consequent damage).[2]

1978 Z650/KZ650[edit]

The front brake caliper was resited to the rear of the fork leg and the front master cylinder reservoir shape was changed. A hazard switch was added. Needle roller bearings were fitted to the swingarm instead of the earlier plain bushings. Tuning modifications were made to the carbs to improve low speed operation. The manual operation fuel tap was replaced with an automatic diaphragm unit. A rear disc brake replaced the earlier drum.

A customised Z650

1979 Z650/KZ650[edit]

This model had a self-adjusting (rather than manually-adjusted) camchain tensioner. For US-only models, an air injection system for emissions reduction was fitted. This model was the first Kawasaki to use all-weather sintered disc pads and drilled brake discs to improve braking in the wet. A derivative version, the KZ650SR had "chopper styling"[1] with a fat 16-inch rear wheel.

1980 Z650/KZ650[edit]

A HyVo-type timing chain replaced of the earlier roller chain.[5] An "LTD" model became available with just a single front disc brake and a rear drum brake.[5]

1981 Z650/KZ650[edit]

CDI ignition (instead of points) was introduced. The front end from the 750E was grafted on meaning a change to the brakes, front wheel and clocks[citation needed]. The kick-starter was removed and a passenger grab rail was fitted. Larger 32mm Mikuni CV carbs were fitted, allowing the redline to be lifted from 9,000 to 9,500 rpm. A new generation of Kawasaki cruisers, the "CSR" was introduced.

1982 Z650/KZ650[edit]

Changes included new CV carbs, a clutch upgrade, modified fork internals, new switchgear, tail light, and different rear shocks.

1983 Z650/KZ650[edit]

Some minor updates including new pistons with four rings, and changes to the cylinder head and cover. After 1983 the KZ650 is surpassed by the GPZ models.[2]

See also[edit]

References[edit]

  1. ^ a b c d e Hall, Landon (September–October 2007). "1978-1981 Kawasaki KZ650SR". Motorcycle Classics. Retrieved April 21, 2017.
  2. ^ a b c d "Kawasaki Z650 Road Test". Classic-Motorbike.net. December 1, 2011. Retrieved July 19, 2017.
  3. ^ a b Europe goes Kwackers. "John Thorpe rides the new Kawasaki Z650 at its world debut in Scotland". New Motorcycle Monthly, October 1976 No.12, pp.3-5 (IPC Magazines) Accessed 28 July 2019
  4. ^ a b Neilson, Cook, ed. (November 1976), "Kawasaki KZ650", Cycle, vol. 27 no. 11, pp. 29–36
  5. ^ a b Kawasaki Service Manual Part #99924-1007-03 3rd ed. dtd. September 10, 1981, p. 289