Lath and plaster
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Lath and plaster is a building process used to finish mainly interior dividing walls and ceilings. It consists of narrow strips of wood (laths) which are nailed horizontally across the wall studs or ceiling joists and then coated in plaster. The technique derives from an earlier, more primitive, process called wattle and daub.
In Canada and the United States the laths were generally sawn, but in the United Kingdom and its colonies riven or split hardwood laths, of random lengths and sizes, were often used. Early American examples featured split beam construction, as did examples put up in rural areas of the U.S. and Canada well into the second half of the 19th century. Splitting the timber along its grain greatly improved strength and durability. As Americans and Canadians expanded west, saw mills were not always available to create neatly planed boards and the first crop of buildings in any new western or northern settlement would be put up with split beam lath. In some areas of the U.K. reed mat was also used as a lath. Lath and plaster largely fell out of favour in the U.K. after the introduction of plasterboard in the 1930s. In Canada and the United States it remained in use until drywall began to replace the process in the 1950s.
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The wall or ceiling finishing process begins with wood or metal laths. These are narrow strips of wood, extruded metal, or split boards, nailed horizontally across the wall studs or ceiling joists. Each wall frame is covered in lath, tacked at the studs. Wood lath is typically about one inch (2.5 cm) wide by four feet (1.22 meters) long by 1⁄4 inch (6.4 mm) thick. Each horizontal course of lath is spaced about 3⁄8 inch (9.5 mm) away from its neighboring courses. Metal lath is available in 27 inch by 8 foot sheets.
Temporary lath guides are then placed vertically to the wall, usually at the studs. Plaster is then applied, typically using a wooden board as the application tool. The applier drags the board upward over the wall, forcing the plaster into the gaps between the lath and leaving a layer on the front the depth of the temporary guides, typically about 1⁄4 inch (6.4 mm). A helper feeds new plaster onto the board, as the plaster is applied in quantity. When the wall is fully covered, the vertical lath "guides" are removed, and their "slots" are filled in, leaving a fairly uniform undercoat.
In three coat plastering it is standard to apply a second layer in the same fashion, leaving about a half inch of rough, sandy plaster (called a brown coat or browning (UK)). A smooth, white finish coat goes on last. After the plaster is completely dry, the walls are ready to be painted. In this article's photo ("lath seen from the back...") the curls of plaster are called keys and are necessary to keep the plaster on the lath. Traditional lime based mortar/plaster often incorporates horsehair which reinforces the plasterwork, thereby helping to prevent the keys from breaking away.
Eventually the wood laths became less common, and were replaced with rock lath (also known as "button board"), which is a type of gypsum wall board with holes spaced regularly across it, usually in sheets sized 2 feet (24 in) by 4 feet (48 in) (60 cm by 120 cm). The purpose of the four-foot length is so that the sheet of lath exactly spans three interstud voids (overlapping half a stud at each end of a four-stud sequence in standard construction), the studs themselves being spaced 16 inches (410 mm) apart on center (United States building code standard measurements). The holes serve the same purpose as the spaces between the wood lath strips, allowing plaster to ooze through the board when the plaster is applied, making the keys to hold the plaster to the wall board.
In addition to rock lath, there were various types of metal lath which is categorized according to weight, type of ribbing, and whether the lath is galvanized or not. Metal lathing was spaced across a 13.5 inch center, attached by tie wires using lathers' nippers. Sometimes, the mesh was dimpled to be self-furring.
An advantage of using lath is for ornamental or unusual shapes. For instance, building a rounded wall would be difficult if drywall were used exclusively, as drywall is not flexible enough to allow tight radii. Wire mesh, often used for exterior stucco, is also found in combination or replacement of lath and plaster which serves similar purpose.
Traditional lath and plaster has superior sound-proofing qualities when used with lime plaster (which is denser than modern gypsum board).
In many historic buildings lath and plaster ceilings have a major role for the prevention of fire spread. They are critical to the protection of horizontal elements such as timber joisted floors, including the flooring on top, which in terms of fire performance is often in a poor condition due to the presence of gaps.
- Oliver, Paul (2006). Built to meet needs : cultural issues in vernacular architecture (First ed). Architectural, Amsterdam ; London
- Jeff Howell, On the level: is the old plaster best?, The Telegraph (London), May 10, 2006. Retrieved 2012-03-30.
- "Fire Resistance of Historic Fabric" by Peter Jackman - http://www.buildingconservation.com/articles/fireresist/fire_resistance.htm
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