Magneto

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Demonstration hand-cranked magneto made circa 1925, on display at the Musée d'histoire des sciences de la Ville de Genève.
2kW Société de l'Alliance magneto generator for arc lamps, of around 1870

A magneto is an electrical generator that uses permanent magnets to produce periodic pulses of alternating current. Unlike a dynamo, a magneto does not contain a commutator to produce direct current. It is categorized as a form of alternator, although it is usually considered distinct from most other alternators, which use field coils rather than permanent magnets.

Hand-cranked magneto generators were used to provide ringing current in telephone systems. Magnetos were also adapted to produce pulses of high voltage in the ignition systems of some gasoline-powered internal combustion engines to provide power to the spark plugs.[1] Use of such ignition magnetos for ignition is now limited mainly to the following kinds of engines:

  • Engines without a low-voltage electrical system, such as lawnmowers and chainsaws.
  • Aircraft engines, in which keeping the ignition independent of the rest of the electrical system ensures that the engine continues running in the event of alternator or battery failure. For redundancy, virtually all piston engine aircraft are fitted with two magneto systems, each supplying power to one of two spark plugs in each cylinder.

Magnetos were used for specialized isolated power systems such as arc lamp systems or lighthouses, for which their simplicity was an advantage. They have never been widely applied for the purposes of bulk electricity generation, for the same purposes or to the same extent as either dynamos or alternators. Only in a few specialised cases, as described here, have they been used for power generation.

History[edit]

Production of electric current from a moving magnetic field was demonstrated by Faraday in 1831. The first machines to produce electric current from magnetism used permanent magnets; the dynamo machine, which used an electromagnet to produce the magnetic field, was developed later. The machine built by Hippolyte Pixii in 1832 used a rotating permanent magnet to induce alternating voltage in two fixed coils.[2]

Electroplating[edit]

The first electrical machine used for an industrial process was a magneto, the Woolrich Electrical Generator.[3] In 1842 John Stephen Woolrich was granted UK patent 9431 for the use of an electrical generator in electroplating, rather than batteries. A machine was built in 1844 and licensed to the use of the Elkington Works in Birmingham.[4] Such electroplating expanded to become an important aspect of the Birmingham toy industry, the manufacture of buttons, buckles and similar small metal items.

The surviving machine has an applied field from four horseshoe magnets with axial fields. The rotor has ten axial bobbins. Electroplating requires DC and so the usual AC magneto is unworkable. Woolrich's machine, unusually, has a commutator to rectify its output to DC.

Arc lighting[edit]

de Méritens' 'ring wound' armature and single pole piece

Most early dynamos were bipolar[note 1] and so their output varied cyclically as the armature rotated past the two poles.

To achieve an adequate output power, magneto generators used many more poles; usually sixteen, from eight horseshoe magnets arranged in a ring. As the flux available was limited by the magnet metallurgy, the only option was to increase the field by using more magnets. As this was still an inadequate power, extra rotor disks were stacked axially, along the axle. This had the advantage that each rotor disk could at least share the flux of two expensive magnets. The machine illustrated here uses eight disks and nine rows of magnets: 72 magnets in all.

The rotors first used were wound as sixteen axial bobbins, one per pole. Compared to the bipolar dynamo, this did have the advantage of more poles giving a smoother output per rotation,[note 2] which was an advantage when driving arc lamps. Magnetos thus established a small niche for themselves as lighting generators.

The Belgian electrical engineer Floris Nollet (1794–1853) became particularly known for this type of arc lighting generator and founded the British-French company Société de l'Alliance to manufacture them.

The French engineer Auguste de Méritens (1834–1898) developed magnetos further for this purpose.[5] His innovation was to replace the rotor coils previously wound on individual bobbins, with a 'ring wound' armature.[6] These windings were placed on a segmented iron core, similar to a Gramme ring, so as to form a single continuous hoop. This gave a more even output current, which was still more advantageous for arc lamps.[7]

Lighthouses[edit]

Auguste de Méritens' lighthouse generator

de Méritens is best remembered today for his production of magneto generators specifically for lighthouses. These were favoured for their simplicity and reliability, in particular their avoidance of commutators.[7] In the sea air of a lighthouse, the commutator that had been used previously with dynamo generators was a continual source of trouble. The lighthouse keepers of the time, usually semi-retired sailors, were not mechanically or electrically skilled enough to maintain these more complex machines.

The de Méritens magneto generator illustrated shows the 'ring wound' armature. As there is now only a single rotor disk, each horseshoe magnet comprises a stack of individual magnets, but acts through a pair of pole pieces.

Self-exciting dynamos[edit]

Wilde machine, where a small magneto (top) powers the field coils of a larger alternator below.

Both dynamos and alternators required a source of power to drive their field coils. This could not be supplied by their own generator's output, without some process of 'bootstrapping'.

Henry Wilde, an electrical engineer from Manchester, England, developed a combination of magneto and electro-magnet generator, where the magneto was used only to supply the field to the larger alternator. These are illustrated in Rankin Kennedy's work Electrical Installations[8] Kennedy himself developed a simpler version of this, intended for lighting use on ships, where a dynamo and magneto were assembled on the same shaft.[9] Kennedy's innovation here was to avoid the need for brushgear altogether. The current generated in the magneto is transmitted by wires attached to the rotating shaft to the dynamo's rotating field coil. The output of the dynamo is then taken from the stator coils. This is 'inside-out' compared to the conventional dynamo, but avoids the need for brushgear.

The invention of the self-exciting field by Varley, Siemens & Wheatstone removed the need for a magneto exciter. A small residual field in the iron armature of the field coils acted as a weak permanent magnet, and thus a magneto. The shunt wiring of the generator feeds some of its output current back into the field coils, which in turn increases output. By this means, the field 'builds up' regeneratively, though this may take 20-30 seconds to do so fully.[10]

Use of magnetos here is now obsolete, though separate exciters are still used for high power generating sets, as they permit easier control of output power. These are particularly common with the transmissions of diesel-electric locomotives.

Power generation[edit]

Magnetos have advantages of simplicity and reliability, but are limited in size owing to the magnetic flux available from their permanent magnets. The fixed excitation of a magneto made it difficult to control its terminal voltage or reactive power production when operating on a synchronized grid. This restricted their use for high-power applications. Power generation magnetos were limited to narrow fields, such as powering arc lamps or lighthouses, where their particular features of output stability or simple reliability were most valued.

Wind turbines[edit]

Small wind turbines, particularly self-build designs, are widely adopting magneto alternators for their generators. These use rotating neodymium rare-earth magnets with a three-phase stator, then a bridge rectifier to produce DC. This then either directly pumps water, store in batteries, or drives a mains inverter that can supply the grid system for profit. These designs have been encouraged by one of the most popular self-build designs, described in Hugh Piggott's series of books and courses.[11][12] A typical design here is an axial-flux generator recycled from a car brake disk and hub bearing. A MacPherson strut provides the azimuth bearing to bring the turbine into the wind.[13] The brake disk, and its attached rare-earth magnets, rotates to form the armature. A plywood disk carrying multiple axial coils is placed alongside this, with a further iron armature ring behind it.

In large sizes, from the 100kW to MW range, the machines developed for modern wind turbines are termed permanent magnet synchronous generators.[14]


Bicycles[edit]

One popular and common use of magnetos of today is for powering lights on bicycles. Most commonly a small magneto, termed a bottle dynamo, rubs against the tyre of the bicycle and generates power as the wheel turns. More expensive and less common but more efficient is the hub dynamo. Commonly referred to as dynamos, both devices are in fact magnetos, producing alternating current as opposed to the direct current produced by a true dynamo.

Medical application[edit]

The magneto also had a medical application for treatment of mental illness in the beginnings of electromedicine. In 1850, Duchenne de Boulogne, a French doctor, developed and manufactured a magneto with a variable outer voltage and frequency, through varying revolutions by hand or varying the inductance of the two coils, for clinical experiments in neurology.

Ignition magnetos[edit]

Magnetos adapted to produce impulses of high voltage for spark plugs are used in the ignition systems of spark-ignition piston engines. Magnetos are used in piston aircraft engines for their reliability and simplicity, often in pairs. Motor sport vehicles such as motorcycles and snowmobiles may use magnetos because they are lighter in weight than an ignition system relying on a battery. Small internal combustion engines used for lawn mowers, chain saws, portable pumps and similar applications use magnetos for economy and weight reduction. Magnetos are not used in highway motor vehicles that have a cranking battery, which may need more ignition timing control than a magneto system can provide, though sophisticated solid state controllers are becoming more common.

Telephone[edit]

Swedish telephone (ca. 1896) with the hand crank of the magneto on the right side.

Manual telephones on local battery subscriber lines were equipped with a hand-cranked magneto generator to produce an alternating voltage to alert the central office operator, or to ring the bells of other telephones on the same (party) line.

Future possibilities[edit]

The development of modern rare earth magnets makes the simple magneto alternator a more practical proposition as a power generator, as these permit a greatly increased field strength. As the magnets are compact and of light weight, they generally form the rotor, so the output windings can be placed on the stator, avoiding the need for brushgear.

Guided missiles[edit]

By the late 1980s, developments in magnetic materials such as samarium–cobalt, an early rare-earth type, let permanent magnet alternators be used in applications that require an extremely robust generator. In guided missiles, such generators can replace a flux switching alternator.[15] These must operate at high speeds, directly coupled to a turbine. Both types share the advantage of the output coils being part of the stator, thus avoiding the need for brushgear.

See also[edit]

Notes[edit]

  1. ^ See the related bipolar motor for a discussion of their development from bipolar to multipolar fields.
  2. ^ Actually a higher AC frequency.

References[edit]

  1. ^ Selimo Romeo Bottone (1907). Magnetos for Automobilists, how Made and how Used: A Handbook of Practical Instruction in the Manufacture and Adaptation of the Magneto to the Needs of the Motorist. C. Lockwood and son. 
  2. ^ Alfred Urbanitzky (Ritter von), Richard Wormell Electricity in the service of man: a popular and practical treatise on the applications of electricity in modern life, Cassell & Company, limited, 1886 p. 227, preview on Google books
  3. ^ "Woolrich Electrical Generator". Birmingham Stories. Thinktank. 
  4. ^ Hunt, L. B. (March 1973). "The early history of gold plating". Gold Bulletin. 6 (1): 16–27. doi:10.1007/BF03215178. 
  5. ^ "Meritens, Baron Auguste de". Biographical Dictionary of the History of Technology. 
  6. ^  One or more of the preceding sentences incorporates text from a publication now in the public domainHawkins, Charles Caesar (1911). "Dynamo". In Chisholm, Hugh. Encyclopædia Britannica (11th ed.). Cambridge University Press. 
  7. ^ a b Kennedy, Rankin (1903). Electrical Installations. Vol. III (1903 (five volumes) ed.). London: Caxton. pp. 205–206. 
  8. ^ Kennedy, Electrical Installations, Vol. III, 1903, p. 207
  9. ^ Kennedy, Electrical Installations, Vol. III, 1903, p. 208
  10. ^ Croft, Terrell (1917). Electrical Machinery. McGraw-Hill. p. 7. 
  11. ^ Piggott, Hugh (2005). How to Build a Wind Turbine. 
  12. ^ Piggott, Hugh (2009). A Wind Turbine Recipe Book: Axial Flux Windmill Plans. 
  13. ^ "Construction of a 10' diameter Wind Turbine". 
  14. ^ Schiemenz, I.; Stiebler, M. (2001). "Control of a permanent magnet synchronous generator used in a variable speed wind energy system". IEMDC 2001. IEEE International Electric Machines and Drives Conference (Cat. No.01EX485). p. 872. doi:10.1109/IEMDC.2001.939422. ISBN 0-7803-7091-0. 
  15. ^ Lee, R.G.; Garland-Collins, T.K.; D.E. Johnson; E. Archer; C. Sparkes; G.M. Moss; A.W.Mowat (1988). "Electrical Power Supplies". Guided Weapons. Land Warfare: Brassey's New Battlefield Weapons Systems & Technology Series. 1. Brassey's. p. 58. ISBN 0-08-035828-4.