A masonry heater (also called a masonry stove) is a device for warming an interior space through radiant heating, by capturing the heat from periodic burning of fuel (usually wood), and then radiating the heat at a fairly constant temperature for a long period. Masonry heaters covered in tile are called cocklestoves (also tile stoves or ceramic stoves). The technology has existed in different forms, from back into the Neoglacial and Neolithic periods. Archaeological digs have revealed excavations of ancient inhabitants utilizing hot smoke from fires in their subterranean dwellings, to radiate into the living spaces. These early forms have evolved into modern systems.
Evidence found from 5,000 B.C. of massive blocks of masonry used to retain heat foreshadowed early forms of fire hearths that were used as multifunctional heating sources. Later evolutions came in the Roman hypocaust and Austro-German cocklestove (Kachelofen, literally "tile oven", or Steinofen, "stone oven"), using the smoke and exhaust of a single fire. In Eastern and Northern Europe and North Asia, these stoves evolved in many different forms and names: for example the Russian stove (Russian: Русская печь), the Finnish stove (in Finnish: pystyuuni or kaakeliuuni, "tile oven") and the Swedish stove (in Swedish: kakelugn, "tile stove") associated with Carl Johan Cronstedt. The Chinese developed the same principle into their Kang bed-stove.
A masonry heater is defined by ASTM International as "a vented heating system of predominantly masonry construction having a mass of at least 800 kg (1,760 lb), excluding the chimney and masonry heater base. In particular, a masonry heater is designed specifically to capture and store a substantial portion of the heat energy from a solid fuel fire in the mass of the masonry heater through internal heat exchange flue channels, enable a charge of solid fuel mixed with an adequate amount of air to burn rapidly and more completely at high temperatures in order to reduce emission of unburned hydrocarbons, and be constructed of sufficient mass and surface area such that under normal operating conditions, the external surface temperature of the masonry heater (except in the region immediately surrounding the fuel loading door(s)), does not exceed 110 °C (230 °F)."
The stove is made of masonry such as brick (firebrick), soapstone, tile, stone, stucco, or a combination of materials, rather than steel or cast iron. It usually requires special support to bear its weight. It consists of a firebox and heat-exchange channels or partitions that provide additional surface area. These absorb heat from the hot exhaust gases before the gases exit into the chimney. When not being fired, the connection from the masonry heater to the chimney sometimes has a damper to prevent heat from escaping up the chimney; the heat is then radiated from the masonry.
Masonry takes longer to heat than metal; but once warm, the heater will radiate this heat over a much longer period of time and at a much lower temperature than a metal stove would use (the metal is hot only when there is a fire burning inside the stove and for a short time thereafter). Seating and even beds can be built adjoining the masonry stove; this is possible because the heater's exterior surfaces are cool enough to touch safely. The characteristic of slow heat-release can make a masonry heater a more convenient option for heating a house, than a metal wood stove.
Heat stress is a major concern during the construction of masonry heaters. Differences in temperature inside the masonry core of the heater can result in differential expansion. A skilled heater mason knows how to provide for this stress when designing and constructing the heater, thereby preventing uneven expansion from causing cracking in the exterior. There are two general ways this concern is addressed. One is to incorporate a gap between the inner core of the heater and its outer "skin". The other is to build a more monolithic design with post-tension aspects to mechanically compensate for expansion and contraction.: 172
The speed with which a stove, masonry or otherwise, achieves the right temperature is determined by the specific thickness and characteristics of the materials used in its construction. Very responsive metal heaters warm up faster and are good for quicker adjustments to indoor temperature. Less responsive heaters take longer to warm, but they are better suited for long periods of cold weather because they store and provide heat over a longer period.: 131
The German Kachelofen is a relatively large home heater surrounded with ceramic tile, which has existed for at least five centuries. During the Renaissance period in Germany, the builders of such stoves were part of a distinct trade and were called Hafnermeister.: 98
A cocklestove uses a maze-like passage created out of firebrick to release gases and smoke from the wood fire slowly, allowing the firebrick to retain as much heat as possible from the gases and smoke. The ceramic tile surrounding the stove also acts as insulation to retain heat. Such stoves were carefully designed so that the minimum amount of heat would escape, only as much as needed to warm the flue to maintain a proper air draught. The firebrick used in the construction holds 80% more heat than ferrous metals such as cast iron, while its heat conductivity is 1/45 that of iron or steel.: 98 A cocklestove is efficient enough to warm a house for up to 6 to 12 hours after the fire has stopped burning.: 100
Russian stove, another typical masonry heater, evolved in Russia in 15th century, after the brick flue was added to the traditional black-fired fireplace, which lacked the smokestack and vented directly into the room. The addition of the flue allowed for the better heat utilisation by passing the smoke and gases through the brick labyrinth called kolenya (коленья. "knees" or "bends") before allowing it into the smokestack. The large thermal mass of these bends captured the heat, slowly releasing it afterwards. The typical Russian stove is a large, generally cuboid mass of masonry, usually weighing around 1-2 tons, built in the center of a traditional izba log hut, covered in stucco and carefully whitewashed.
Most Russian stoves consist of a massive firebrick hearth, often large enough for a grown man to fit into, with a flue continuing into a maze-like heat exchanger built of a normal brick, usually with a built-in stove for cooking, which sometimes used a secondary fireplace to quickly cook foods without heating the whole affair; all covered with an outer brick shell, normally with a pedestal for a kitchen work and beds built into it. The stove was usually constructed by one of the house's walls, or, in the larger, multi-room houses, into one of the walls, in which case the room without the fireplace, and thus the smoke, but heated by the brick side of the stove, was called svetlitsa ("light one") and used as a living room, while the other was used as a kitchen. The small spaces left behind the stove and under its log foundation were called zapechye ("behind the stove") and podpechye ("under the stove"), and used as dry, warm storage.
Since masonry heaters burn hot and fast, they can accept any dry, split wood, usually three to five inches (8 to 13 cm) in diameter. These heaters are sometimes effectively fired using grass, straw, and hay. It is common in Eastern Europe to modify these heaters so that they are connected to the gas network and are fuelled with gas. Some modern models incorporate electric heating elements connected to a thermostat. The electric heating is required to prevent the building from freezing damage should it be left unattended for long periods during the winter.
Some contemporary masonry heaters don't have a ceramic-tile exterior. Instead, the refractory bricks are covered by a heat-resistant kind of plaster. A glass door allows the burning fire to be seen. As in the past, once the firewood has burned, the warmed mass of the stove continues to radiate heat, but the sizes of the flue passages of modern masonry heaters are more exactly calculated to provide increased efficiency and output and use less wood.
Some modern masonry heaters are made out of soapstone, which has particularly high heat retention.
- Masonry heating:
- Multifuel stove
- Woodburning stove
- Matesz, Ken (2010). Masonry Heaters: Designing, Building, and Living with a Piece of the Sun. Chelsea Green Publishing Co. p. xv. ISBN 9781603582131.
- Matesz, Ken (2010). Masonry Heaters: Designing, Building, and Living with a Piece of the Sun. Chelsea Green Publishing Co. ISBN 9781603582131.
- Schneider, Jason (January 1979). "Tile stoves: efficient and elegant wood burners". The Popular Science Monthly (Vol. 214, No. 1 ed.). Popular Science, Bonnier Corporation. ISSN 0161-7370.
- Masonry Heaters: Designing, Building, and Living with a Piece of the Sun by Ken Matesz (Chelsea Green Publishing Co., 2010)ISBN 978-1-60358-213-1
- The Book of Masonry Stoves: Rediscovering an Old Way of Warming by David Lyle (Chelsea Green Publishing Co., 1984)
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