Piping and instrumentation diagram
Superordinate to the piping and instrumentation diagram is the process flow diagram (PFD) which indicates the more general flow of plant processes and the relationship between major equipment of a plant facility.
Contents and function
A piping and instrumentation diagram (P&ID) is defined by the Institute of Instrumentation and Control as follows:
- A diagram which shows the interconnection of process equipment and the instrumentation used to control the process. In the process industry, a standard set of symbols is used to prepare drawings of processes. The instrument symbols used in these drawings are generally based on International Society of Automation (ISA) Standard S5.1
- The primary schematic drawing used for laying out a process control installation.
They usually contain the following information:
- Mechanical equipment, including:
- Pressure vessels, columns, tanks, pumps, compressors, heat exchangers, furnaces, wellheads, fans, cooling towers, turbo-expanders, pig traps (see 'symbols' below)
- Bursting discs, restriction orifices, strainers and filters, steam traps, moisture traps, sight-glasses, silencers, flares and vents, flame arrestors, vortex breakers, eductors
- Process piping, sizes and identification, including:
- Pipe classes and piping line numbers
- Flow directions
- Interconnections references
- Permanent start-up, flush and bypass lines
- Pipelines and flowlines
- Blinds and spectacle blinds
- Insulation and heat tracing
- Process control instrumentation and designation (names, numbers, unique tag identifiers), including:
- Interfaces for class changes
- Computer control system
- Identification of components and subsystems delivered by others
P&IDs are originally drawn up at the design stage from a combination of process flow sheet data, the mechanical process equipment design, and the instrumentation engineering design. During the design stage, the diagram also provides the basis for the development of system control schemes, allowing for further safety and operational investigations, such as a Hazard and operability study (HAZOP). To do this, it is critical to demonstrate the physical sequence of equipment and systems, as well as how these systems connect.
P&IDs also play a significant role in the maintenance and modification of the process after initial build. Modifications are red-penned onto the diagrams and are vital records of the current plant design.
They are also vital in enabling development of;
- Control and shutdown schemes
- Safety and regulatory requirements
- Start-up sequences
- Operational understanding.
Identification and reference designation
Based on STANDARD ANSI/ISA S5.1 and ISO 14617-6, the P&ID is used for the identification of measurements within the process. The identifications consist of up to 5 letters. The first identification letter is for the measured value, the second is a modifier, 3rd indicates passive/readout function, 4th - active/output function, and the 5th is the function modifier. This is followed by loop number, which is unique to that loop. For instance FIC045 means it is the Flow Indicating Controller in control loop 045. This is also known as the "tag" identifier of the field device, which is normally given to the location and function of the instrument. The same loop may have FT045 - which is the flow transmitter in the same loop.
|Letter||Column 1 (Measured value)||Column 2 (Modifier)||Column 3 (Readout/passive function)||Column 4 (Output/active function)||Column 5 (Function modifier)|
|B||Burner, combustion||User choice||User choice||User choice|
|C||User's choice (usually conductivity)||Control||Close|
|D||User's choice (usually density)||Difference||Deviation|
|G||User's choice (usually gaging/gauging)||Gas||Glass/gauge/viewing|
|K||Time, time schedule||Time rate of change||Control station|
|M||User's choice||Middle / intermediate|
|N||User's choice (usually torque)||User choice||User choice||User choice|
|V||Vibration, mechanical analysis||Valve or damper|
|W||Weight, force||Well or probe|
|X||User's choice (usually on-off valve as XV)||X-axis||Accessory devices, unclassified||Unclassified||Unclassified|
|Y||Event, state, presence||Y-axis||Auxiliary devices|
|Z||Position, dimension||Z-axis or Safety||Actuator, driver or unclassified final control element|
For reference designation of any equipment in industrial systems the standard IEC 61346 (Industrial systems, installations and equipment and industrial products — Structuring principles and reference designations) can be applied. For the function Measurement the reference designator B is used, followed by the above listed letter for the measured variable.
For reference designation of any equipment in a power station the KKS Power Plant Classification System can be applied.
Symbols of chemical apparatus and equipment
Below are listed some symbols of chemical apparatus and equipment normally used in a P&ID, according to ISO 10628 and ISO 14617.
|Pipe||Thermally insulated pipe||Jacketed pipe||Cooled or heated pipe|
|Jacketed mixing vessel (autoclave)||Half pipe mixing vessel||Pressurized horizontal vessel||Pressurized vertical vessel|
|Pump||Vacuum pump or compressor||Bag||Gas bottle|
|Fan||Axial fan, MK, ,||Radial fan||Dryer|
|Packed column||Tray column||Furnace||Cooling tower|
|Heat exchanger||Heat exchanger||Cooler||Plate & frame heat exchanger|
|Double pipe heat exchanger||Fixed straight tubes heat exchanger||U shaped tubes heat exchanger||Spiral heat exchanger|
|Covered gas vent||Curved gas vent||(Air) filter||Funnel or tundish|
|Steam trap||Viewing glass||Pressure reducing valve||Flexible pipe|
|Valve||Control valve||Manual valve||Check valve|
|Needle valve||Butterfly valve||Diaphragm valve||Ball valve|