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The reed switch is an electrical switch operated by an applied magnetic field. It was invented at Bell Telephone Laboratories in 1936 by W. B. Ellwood. It consists of a pair of contacts on ferromagnetic metal reeds in a hermetically sealed glass envelope. The contacts may be normally open, closing when a magnetic field is present, or normally closed and opening when a magnetic field is applied. The switch may be actuated by a coil, making a reed relay, or by bringing a magnet near to the switch. Once the magnet is pulled away from the switch, the reed switch will go back to its original position.
The reed switch contains a pair (or more) of magnetizable, flexible, metal reeds whose end portions are separated by a small gap when the switch is open. The reeds are hermetically sealed in opposite ends of a tubular glass envelope.
A magnetic field (from an electromagnet or a permanent magnet) will cause the reeds to attract each other, thus completing an electrical circuit. The spring force of the reeds causes them to separate, and open the circuit, when the magnetic field ceases. Another configuration contains a non-ferromagnetic normally-closed contact that opens when the ferromagnetic normally-open contact closes. A thin layer of non-ferromagnetic material is applied to the reed switch contact area to serve as an electrical contact switching (wear) surface and, for normally-open contacts, as a magnetic spacer whose thickness is important in controlling the magnetic field level at which the contact opens (the drop-out). Reed switch contacts are typically Rh, Ru, Ir, or W. There are also versions of reed switches with mercury "wetted" contacts. Such switches must be mounted in a particular orientation. Otherwise drops of mercury may bridge the contacts even when not activated.
Since the contacts of the reed switch are sealed away from the atmosphere, they are protected against atmospheric corrosion. The hermetic sealing of a reed switch make them suitable for use in explosive atmospheres where tiny sparks from conventional switches would constitute a hazard.
One important quality of the switch is its sensitivity, the amount of magnetic field necessary to actuate it. Sensitivity is measured in units of Ampere-turns (AT), corresponding to the current in a test coil multiplied by the number of turns in the test coil. Typical pull-in sensitivities for commercial devices are in the 10 to 60 AT range. The lower the AT, the more sensitive the reed switch. Also, smaller reed switches, which have smaller parts, are more sensitive to magnetic fields, so the smaller the reed switch's glass envelope is, the more sensitive it is.
In production, a metal reed is inserted in each end of a glass tube and the end of the tube heated so that it seals around a shank portion on the reed. Green-colored Infrared-absorbing glass is frequently used, so an infrared heat source can concentrate the heat in the small sealing zone of the glass tube. The thermal coefficient of expansion of the glass material and metal parts must be similar to prevent breaking the glass-to-metal seal. The glass used must have a high electrical resistance and must not contain volatile components such as lead oxide and fluorides which can contaminate the contacts during the sealing operation. The leads of the switch must be handled carefully to prevent breaking the glass envelope. The glass envelope can be damaged if the reed switch is subjected to mechanical stress.
Most reed switches are filled with nitrogen at atmospheric pressure. After the final seal is made, the switch cools and the internal pressure is less than one atmosphere. Reed switches sealed with a pressurized nitrogen atmosphere have a higher breakdown voltage and are useful for switching 220-240 VAC power. Reed switches with a vacuum atmosphere can switch thousands of volts.
One or more reed switches inside a coil is a reed relay. Reed relays are used when operating currents are relatively low, and offer high operating speed, good performance with very small currents which are not reliably switched by conventional contacts, high reliability and long life. Millions of reed relays were used in telephone exchanges in the 1970s and 80s. In particular they were used for switching in the British TXE family of telephone exchanges. The inert atmosphere around the reed contacts ensures that oxidation will not affect the contact resistance. Mercury-wetted reed relays are sometimes used, especially in high-speed counting circuits. Reliability is compromised by contacts sticking closed either from residual magnetism or welding.
In addition to their use in reed relays, reed switches are widely used for electrical circuit control, particularly in the communications field.
Reed switches actuated by magnets are commonly used in mechanical systems as proximity sensors. Examples are door and window sensors in burglar alarm systems and tamperproofing methods (however they can be disabled by a strong, external magnetic field). Reed switches are used in modern laptops to put the laptop on sleep/hibernation mode when the lid is closed. Speed sensors on bicycle wheels and car gears use a reed switch to actuate briefly each time a magnet on the wheel passes the sensor. Reed switches were formerly used in the keyboards for computer terminals, where each key had a magnet and a reed switch actuated by depressing the key; cheaper switches are now used. Electric and electronic pedal keyboards used by pipe organ and Hammond organ players often use reed switches, where the glass enclosure of the contacts protects them from dirt, dust, and other particles. They may also be used to control diving equipment such as flashlights or camera, which must be sealed to keep pressurized water out.
At one time brushless DC electric motors used reed switches to sense the rotor's position relative to the field poles. This allows switching transistors to act as a commutator, but without the contact problems, wear and electrical noise of a traditional DC commutator. The motor design could also be 'inverted', placing permanent magnets onto the rotor and switching the field through the external, fixed coils. This avoided the need for any rubbing contact to provide power to the rotor. Such motors were used in low-power long-service-life items such as computer cooling fans and disk drives. As cheap Hall effect sensors became available, they replaced the reed switches and gave longer service lifetimes.
Reed switches may be selected for a particular application when a solid-state Hall device is not suitable. Reed switches can be used to greatly reduce leakage current when compared with solid state devices; this may be useful, for example, in medical devices requiring protection of a patient from tiny leakage currents. The reed is hermetically sealed and can therefore operate in almost any environment, such as where flammable gas is present or where corrosion would affect open switch contacts. A reed switch has very low resistance when closed, typically as low as 50 milliohms, whereas the Hall Effect can be in the hundreds of ohms.
The reed switch principle can be applied to directly switch a variety of loads ranging from nanovolts to kilovolts, femtoamperes to amperes, and DC to radio frequency. Other magnetic sensing devices have a limited range of output voltages and currents, and generally do not directly control a final device such as a lamp, solenoid, or motor.
Reed switches are used in at least one brand of endoscopic capsule to switch on the power source only when the unit is removed from the sterile packaging.
- Rudolf F. Graf, "reed relay" Dictionary of Electronics; Radio Shack, 1974-75. Fort Worth, Texas.
- Collins Technical Dictionary (1968 edition - too old for ISBN number) entry: Brushless DC Motor: A type of direct current motor where the commutator is replaced by an alternative switching system. This usually employs magnetic based sensors such reed switches.
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