Rotating unbalance is the uneven distribution of mass around an axis of rotation. A rotating mass, or rotor, is said to be out of balance when its center of mass (inertia axis) is out of alignment with the center of rotation (geometric axis). Unbalance causes a moment which gives the rotor a wobbling movement characteristic of vibration of rotating structures.
Causes of unbalance
- Distortion from stress
- Routine manufacturing processes can cause stress on metal components. Without stress relief, the rotor will distort itself to adjust.
- Thermal distortion
- Thermal distortion often occurs with parts exposed to increased temperatures. Metals are able to expand when in contact with heat, so exposure to warmer temperatures can cause either the entire piece of machinery to expand, or just certain parts, causing distortion.
- Buildups and deposits
- Rotating parts involved in material handling almost always accumulate buildup. Moreover, when exposed to oil, these parts can be very easily distorted. Without adhering to a maintenance routine or implementing an inspection process, oil can seep into the parts, causing unbalance.
Effects of unbalance
- Decreased life of bearings
- Unsafe work conditions
- Reduced machine life
- Increased maintenance
Units used to express unbalance
- In terms of the mass eccentricity : µm, mm, cm, ...; µin, mil, in, ...
- In terms of mass at a given radius: µg, mg, g, kg, ...; moz, oz, ...
- In terms of mass × radius moment (mR): mg-mm, g-mm, mg-cm, g-cm, kg-mm, ...; oz-in, g-in, ...
Types of balance
A static balance (sometimes called a force balance) occurs when the inertial axis of a rotating mass is displaced from and parallel to the axis of rotation. Static unbalances can occur more frequently in disk-shaped rotors because the thin geometric profile of the disk allows for an uneven distribution of mass with an inertial axis that is nearly parallel to the axis of rotation. Only one plane receives balance correction.
where U = balance, m = mass, r = distance between unbalance and the centre of the object
A couple balance occurs when a rotating mass has two equal unbalance forces that are situated 180° opposite each other. A system that is statically balanced may still have a couple unbalance. Couple unbalance occurs frequently in elongated cylindrical rotors.
where d = distance between the two unbalance forces along the rotation axis.
In rotation an unbalance when the mass/inertia axis does not intersect with shaft axis then it is called dynamic balance. Combination of static and couple balance is dynamic unbalance. It occurs in virtually all rotors and is the most common kind of unbalance. It can be fixed by correcting the weight on at least two planes.
How to correct or compensate balance
- Mass addition.
- Mass removal.
- Mass shifting.
- Mass centering.
The measurement of existing vibration and calculation of the change of mass required is typically carried out using some form of balancing machine.
ISO 21940 classifies vibration in terms of G codes. Unfortunately, it is the theoretical value assuming the rotor was spinning in free space so it does not relate to actual operating conditions. Rotors of the same type having permissible residual specific unbalance value eper, varies inversely with the speed of the rotor.
- eper × ω = Constant,
where ω = angular velocity (radians per second) eper = permissible residual specific unbalance
This constant is quality grade G. Balance Grades are used to specify the allowable residual imbalance for rotating machinery. The ISO 1940 standard defines balance grades for different classes of machinery. A rotor balanced to G2.5 will vibrate at 2.5 mm/s at operating speed if rotating in a suspended state with no external influences.
- Uper = (9.54 × G number × mass)/rpm
Where Uper = balance tolerance (or) residual imbalance
Where F = force due to unbalance, U = unbalance. ω = angular frequency. e = specific unbalance. m = mass. r = distance between unbalance and the axis of rotation of the object.
- "Three Major Ways Your Manufactured Rotating Component Can Become Unbalanced | Test Devices Inc". Test Devices Inc. 2017-08-12. Retrieved 2018-03-13.
- "Mass unbalance and peak vibration at 1X running frequency". centrifugal-pump.org. Retrieved 10 October 2014.
- Berry, James E. (1997). Analysis I: How To Implement An Effective Condition Monitoring Program Using Vibration Analysis. Technical Associates of Charlotte, P.C. pp. 6–15.
- "Balancing Definition & What Is Balancing? | Universal Balancing". www.universal-balancing.com. Retrieved 2018-03-13.
- "Unbalance: The Common Cause of Vibration | IRD, LLC". www.irdproducts.com. Retrieved 2018-03-13.
- "ISO 21940".