A run-flat tire is a pneumatic vehicle tire that is designed to resist the effects of deflation when punctured, and to enable the vehicle to continue to be driven at reduced speeds - under 56 mph (90 km/h) - and for limited distances - generally between 10 mi (16 km) to 50 mi (80 km), depending on the type of tire.
There are three basic technologies currently available, described below.
The origins of the commercial self-supporting run-flat tire started in 1935 with a tire that had a fabric inner tire. The tire was advertised as a protection against blow outs, a common and dangerous occurrence in the 1930s.
In 1934, Michelin introduced a tire that was based on technology developed for local commuter trains and trolleys. It had a safety rim inside the tire which if punctured would run on a special foam lining. The tire was sold for military use and for specialized vehicles like bank armoured cars. It was advertised as "semi-bullet proof". While the tire performed as advertised it was far too expensive to be a feasible option for most private automobile users.
In 1972 Dunlop launched the Total Mobility Tyre (later Denovo) "fail-safe" wheel and tire system that became optional equipment on the Rover P6 3500 in 1973, and by 1983 evolved into the TD/Denloc which became standard equipment across the whole Austin Metro range.
 Pressure Zero Tire(PZT) was pioneered by American Engineering Group (AEG) for US Special Forces. AEG prototype dissipates heat and has the tire flexibility and strength to support the heavy military pick-up weight while providing a relatively smooth ride. The durability characteristics of this design was studied further on four different tire sizes for ATV Polaris, Toyota Hilux, and Toyota Land Cruiser & GMV 1.1. special operations vehicles.
Self-supporting run-flat tires are now common on light trucks and passenger cars and typically provide for the vehicle to drive for 50 miles (80 km) at around 50 miles per hour (80 km/h). However, if the tires are subject to this kind of misuse, wheels may become damaged in the process, and repair may be impossible or unsafe, especially if the tire is punctured in the sidewall or at the edge of the tread. These tires carry a 20 to 40 percent weight penalty over similar standard tires and the thicker sidewall also means higher rolling resistance, which reduces the vehicle's fuel economy. However, the weight penalty of the individual tire is usually more than compensated by the fact that the vehicle need no longer carry a spare, as well as the equipment needed to swap in the spare. The thicker sidewall however results in more road imperfections filtering through the tire to the rim and hence to the car, which results in a harsher ride.
These tires contain an extra lining within the tire that self-seals in the event of a small hole due to a nail or screw. In this way, the loss of air is prevented from the outset such that the tire is either permanently self-repairing or at least loses air very slowly.
There are also a number of retrofitted tire sealants which act in a similar way to self-sealing tires. These compounds are normally injected through the tire valve. The rotating force then distributes the compound onto the inner surface of the tire to act as a self-sealing lining within the tire.
In this system, there is an additional support ring or insert attached to the wheel that can support the weight of the vehicle in the event of a loss of pressure. The run-flat insert has an unsurpassed ability to carry heavy vehicle loads for long distances at high speeds. It is therefore the normal run-flat selection for military vehicles, high-level executive protection vehicles, and "armored" vehicles used by government, aid groups, or private contractors in conflict zones.
Standards of performance
The basic benefit of using run-flat tires is continued mobility in case of a loss of air pressure, due either to a 'normal' puncture or to a hostile deliberate act including a bullet strike while the vehicle is traveling at high speed. Performance criteria are therefore in terms of distance and speed at which the vehicle can escape without becoming immobile and the steering control over the vehicle during this process.
The usual standard of performance, especially for military or security vehicles, are the Finabel standards.
Run-flat tires accounted for less than 1% of replacement tire sales in the U.S. in 2005. In 2006, it was expected that such tires would gain popularity with armored vehicle manufacturers, but growth figures were slow with one major model, the Michelin PAX System, no longer being developed by the manufacturer (though replacements will be produced for the foreseeable future). A Michelin study released in 2008 found that 3 percent of drivers worldwide want run-flat tires. U.S. market share is well below 1 percent. American Honda Motor Co. announced that the 2009 Honda Odyssey Touring and Acura RL were its last models available with run-flat tires and with Honda no longer using run-flats. This leaves only a handful of volume manufacturers offering them as standard fittings and only on some models. An exception is BMW, who are the largest fitter of run-flats as original equipment.
Besides the cost, which can be more than double other tires of comparable size, run-flat tires can not be run flat if the flat is due to sidewall damage, a common cause of flats. Also, under the best circumstances, the speed and range that the run-flat tires can be run flat is very limited. Run-flat tires cannot be driven over 50 miles per hour and usually offer only up to 50 miles of extended mobility. These limitations lower the value of the extra expense for many buyers. In certain applications, depending on the vehicle, specific tire design, and driving surface, a run-flat tire can provide from 25 miles to 200 miles driving while flat with limited speed.
One issue effecting market share is, in the case of Goodyear Tire, the policy to prohibit the repair of tires punctured by nails or other road hazards. While Goodyear tires can be repaired the manufacturer's warranty and liability is voided.
- "Fabric Inner Tube Lessens Blowout Hazards". Popular Mechanics. 63 (4): 488. April 1935. Retrieved 10 June 2012.
- "Bullet Proof Tire Has Sponge Rubber Tube". Popular Mechanics. 62 (6): 872. December 1934. Retrieved 10 June 2012.
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- Pressure Zero Tire: American Engineering Group wins award for its zero pressure tire http://www.tractionnews.com/american-engineering-group-wins-award-zero-pressure-tire-technology/
- Kranz, Rick (27 July 2009). "The air runs out of run-flat tires". The Center for Auto Safety. Retrieved 10 June 2012.
- McIntosh, Jil (24 October 2017). "Run-Flats vs Self-Sealing Tires". Autotrader Canada. Retrieved 15 February 2019.
- Jensen, Christopher (20 April 2008). "Michelin Giving Up on PAX Run-Flat Tire". The New York Times. Retrieved 2 July 2010.
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