Rutherford (rocket engine)

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Rutherford Engine
Rocket Lab Rutherford rocket engine-NonFree.png
Sea-level Rutherford engine
Country of origin New Zealand
Designer Rocket Lab
Manufacturer Rocket Lab
Application First- and second-stage engine
Status In production
Liquid-fuel engine
Propellant LOX[1] / RP-1[1]
Cycle Electric pump-fed engine
Pumps 2 electric pumps
Configuration
Chamber 1
Performance
Thrust 24kN
Thrust (vac.) 5,400 lbf (24 kN)[1]
Thrust (SL) 5,400 lbf (24 kN)[1]
Thrust-to-weight ratio 68.6
Isp (vac.) First stage: 311 s (3.05 km/s)
Upper stage: 343 s (3.36 km/s)[2]
Dimensions
Dry weight 35kg
Used in
Electron LV
References
References [3][4][5][6]

Rutherford is a liquid-propellant rocket engine designed by American aerospace company Rocket Lab[7] and manufactured in the United States.[8] It uses LOX and RP-1 as its propellants and is the first flight-ready engine to use the electric-pump feed cycle. It is used on the company's own rocket, Electron. The rocket uses a similar arrangement to the Falcon 9, a two-stage rocket using a cluster of nine identical engines on the first stage and one, optimized for vacuum operation with a longer nozzle, on the second stage.[5][6] The sea-level version produces 24 kN (5,400 lbf) of thrust and has a specific impulse of 311 s (3.05 km/s), while the vacuum optimized-version produces 24 kN (5,400 lbf) of thrust and has a specific impulse of 343 s (3.36 km/s).[2]

It was qualified for flight in March 2016[9] and had its first flight on 25 May 2017.[10]

Description[edit]

Rutherford, named after renowned New Zealand born British scientist Lord Rutherford, is a small liquid-propellant rocket engine designed to be simple and cheap to produce. It is used as both a first-stage and as a second-stage engine, which simplifies logistics and improves economies of scale.[5][6] To reduce its cost, it uses the electric-pump feed cycle, being the first flight-ready engine of such type.[4] It is fabricated largely by 3D printing, using a method called electron-beam melting. Its combustion chamber, injectors, pumps, and main propellant valves are all 3D-printed.[11][12][13]

As with all pump-fed engines, the Rutherford uses a rotodynamic pump to increase the pressure from the tanks to that needed by the combustion chamber.[4] The use of a pump avoids the need for heavy tanks capable of holding high pressures and the high amount of gas needed to pressurize them and replaces them with a pump.[14]

The pumps (one for the fuel and one for the oxidizer) in electric-pump feed engines are driven by an electric motor.[14] The Rutherford engine uses dual brushless DC electric motors and a lithium polymer battery. It is claimed that this improves efficiency from the 50% of a typical gas-generator cycle to 95%.[15] However, the battery pack increases the weight of the complete engine and presents an energy conversion issue.[14]

Each engine has two small motors that generate 50 hp (37 kW) while spinning at 40 000 rpm.[15] The first-stage battery, which has to power the pumps of nine engines simultaneously, can provide over 1 MW of electric power.[16]

The engine is regeneratively cooled, which means that it first passes the fuel through channels that cool the combustion chamber and nozzle before injecting them for combustion.

See also[edit]

References[edit]

  1. ^ a b c d "Electron". Rocket Lab. Retrieved 24 July 2017.
  2. ^ a b "Rocket Lab reaches 500 Rutherford engine test fires | Rocket Lab". Rocket Lab. Retrieved 2018-02-01.
  3. ^ Brügge, Norbert (11 July 2016). "Asian space-rocket liquid-propellant engines". B14643.de. Retrieved 20 September 2016.
  4. ^ a b c "Propulsion". Rocket Lab. Archived from the original on 19 September 2016. Retrieved 19 September 2016.
  5. ^ a b c Brügge, Norbert. "Electron NLV". B14643.de. Retrieved 20 September 2016.
  6. ^ a b c Brügge, Norbert. "Electron Propulsion". B14643.de. Retrieved 20 September 2016.
  7. ^ "Rocket Lab Reveals First Battery-Powered Rocket for Commercial Launches to Space | Rocket Lab". Rocket Lab. Retrieved 2017-05-25.
  8. ^ Knapp, Alex (21 May 2017). "Rocket Lab Becomes A Space Unicorn With A $75 Million Funding Round". Forbes. Retrieved 25 May 2017.
  9. ^ "Rutherford Engine Qualified for Flight". Rocket Lab. March 2016. Archived from the original on 25 April 2016. Retrieved 19 September 2016.
  10. ^ "New Zealand space launch is first from a private site". BBC News. 2017-05-25. Retrieved 2017-05-25.
  11. ^ Bradley, Grant (15 April 2015). "Rocket Lab unveils world's first battery rocket engine". The New Zealand Herald. Retrieved 20 September 2016.
  12. ^ Grush, Loren (15 April 2015). "A 3D-Printed, Battery-Powered Rocket Engine". Popular Science. Archived from the original on 31 January 2016. Retrieved 20 September 2016.
  13. ^ "Propulsion". Rocket Lab. Archived from the original on 10 September 2015. Retrieved 19 September 2016.
  14. ^ a b c Rachov, Pablo; Tacca, Hernán; Lentini, Diego (2013). "Electric Feed Systems for Liquid-Propellant Rockets"," (PDF). Journal of Propulsion and Power. AIAA. 29 (5): 1171–1180. doi:10.2514/1.B34714. Retrieved 16 September 2016.
  15. ^ a b Morring, Jr., Frank; Norris, Guy (14 April 2015). "Rocket Lab Unveils Battery-Powered Turbomachinery". Aviation Week & Space Technology. Archived from the original on 4 March 2016. Retrieved 16 September 2016.
  16. ^ "Rocket Lab Introduction" (PDF). Rocket Lab. Archived from the original (PDF) on 20 September 2016. Retrieved 20 September 2016.

External links[edit]